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  • Al2O3 92% or Al2O3 95% Wear Ceramic Tile Liner

    1. Detailed description:


    In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
    Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 

    2.Product features:

    > High hardness 
    > Superior abrasion and impact resistance 
    > Corrosion and chemical resistance 
    > Light weight 
    > Easy installation by epoxy resin or bolt 
    > Improve your working environment-noise, vibration and safety


    3. The alumina ceramic tiles for vulcanization including:

    - Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
    - Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
    - Hexagonal tile: S12xT3~20mm, S19xT6-25mm
    - Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
    - Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
    - Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.



    4. The main benefits of the ceramic rubber composites:

    - Excellent wear resitance
    - Excellent anti-impact due the elastic property of the rubber
    - Easy to be installation and then reduce downtime
    - Reduce the sould pollution.


    5. Applicatiion of equipments

    - Bins
    - Feeders
    - Chutes
    - Bunkers
    - Storages
     

    S.No.

    Material

    Attributes

     Properties

    1

    Ceramic
     Tiles

    AL2O3

    92%-95%,ZTA

    Moh's hardness (scale)

    9

    Density 

    >3.60 g/cm3

    Abrasion 

    ≤0.0002g(P=76N n=800rpm t=30m)

    Fracture toughness KIC

    ≥4.8 Mpa·m1/2

    Flexural strength (20ºC, Mpa)

    ≥280 Mpa

    Compressive strength

    ≥850Mpa

    Rockwell hardness

    ≥80 HRA

    Thermal conductivity(normal temperature)

    20w/m.k

    2

    Rubber

    Component

    natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others

    Density

    ~1.4g/cm3

    Tensile strength at break

    ≥15Mpa

    Elongation at break 

    ≥250%

    Shore Hardness

    48-65

    Adhesive between tile and rubber

    ≥3.5 Mpa

    Adhesive between rubber and equipment

    ≥3.5 Mpa

    Thermal conductivity.(normal temperature)

    2w/m·k

    Aging period

    ≥15 Years

    Working temperature

    -50ºC - 200ºC

    3

    Steel plate

    Material

    Q235A

    Density

    7.85g/cm3

    Thickness

    5-6mm

    4

    Adhesive

    Appearance

     Brown glutinous liquid 

    Solid content 

    20±3%

    Viscosity

    ≥2.5 Mpa

    Peel strength 

    48h  N/2.5cm≥120

    Compressive strength

    ≥850 Mpa

    Working temperature

    -20ºC - 100ºC

    Whole Plate (mm)

    200x200, 250x250, 300x300, 400x400, 500x500, 600x600

    Ceramic Size (mm)

    Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.

    Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.

    Locking block with lock and groove: 38x38, 40x40, 30x30,etc.

    Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 
    13 dimples, 20x20 with 1 semi-spherical surface

    Ceramic Thickness (mm)

    1.5-50mm

    Alloy Steel Size (mm)

    Thickness: 3-10mm

    Rubber Thickness (mm)

    Depends on the impact stress expected.


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