QMX Premium AluminaCeramic Wear Lining Tiles for Various Abrasion Application
Product Overview
Engineered Ceramics
QMX Premium Alumina|Ceramic Wear Lining Tiles for Various Abrasion Application
QMX Premium Engineered Ceramics provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications.
Manufacture
QMX premium alumina products are manufactured to ISO9001:2015 with high purity ultra-fine powders, using the most advanced technologies and international best practice. QMX integrates research, design and manufacturing to produce the highest quality products that provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications.
QMX premium alumina ceramics provide maximum protection for applications such as transfer chutes, sumps, centrifuges, screens, cyclones, pipes, bins, hoppers and pulley lagging across various industries. Aluminas (aluminum oxide, Al2O3) are the most commonly used technical ceramics for both general use and specialised applications. Grades are selected to fit the application environment. Alumina compositions and microstructures can be formulated to meet the specific performance requirements of more demanding applications.
QMX premium alumina ceramics are manufactured by blending and mixing specified ratios of high-quality raw materials such as alumina powders, oxides, lubricants, dispersion agents, binders and water using a ball mill method. The slurry then goes through a spray drier before the pressing stage. Low percentages of organic binders allow the alumina particles to bond together and form a green un-sintered body during the pressing stage. Once pressed to size, pre-heating takes place followed by sintering through a tunnel kiln. Sintering temperatures and times are strictly followed to ensure binder burn out is optimised and that explosive spalling does not take place.
Hardness
Alumina ceramics are very hard wear-resistant material with a Mohs hardness of 9 (compared to diamond which is 10), making it an ideal and cost effective material for wear protection components. QMX Alumina’s are manufactured in a range of shapes and sizes in both 92%, 95% and ZT Alumina. The properties of alumina are further enhanced via the addition of densification aids that make up the other 5%-8%. QMX Premium Zirconia Toughed Alumina (ZTA) has a unique crystal structure which combines extreme strength, high fracture toughness, and excellent wear resistance. It is ideal for extreme mechanical environments, particularly impact prone applications.
Features:
Pre-engineered shapes
Abrasion resistance
Temperature resistance
Impact resistance
Hardness and durability
Corrosion resistance
Varying grades
Quality assured
Usability
Markets:
Coal handling plants
Steel mills
Iron ore beneficiation plants
Hard rock concentrators
Power generation
Ports
Appliances
Laboratories
Conveyors
| Composition | Thicknesses/Diameter | Type |
| Zirconia Toughened Alumina | 25mm-50mm | Std tile sizes |
| Alumina 92% / Al203 | 3mm-75mm pre-engineered | Std tiles, half tiles, pipe tiles, hex matts, pulley lagging tiles, monolithic sleeves, cylinders, cones, tile sets |
| Alumina 95% Al203 | 3mm-50mm | Std tile sizes, half tiles, pipe tiles |
| Reaction Bonded Siliconized Silicon Carbide (RBSiC) | 5-50mm pre-engineered | Std tiles, monolithic sleeve, cylinders, cones, tile sets |
STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION
Established a global quality management and environmental management system.
Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.
ISO 9001 International Standard For Quality Management
Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.
ISO14001 Environmental Management System Certification
Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.
ISO 45001 Occupational Health and Safety Management System Certification
ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.
Applications
Cement Industry
Used in raw material mills and cement mills for efficient grinding of clinker and additives.
Mining & Mineral Processing
Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.
Power Generation
Used in coal pulverizers and ash handling systems in thermal power plants.
Building Materials
For grinding ceramic raw materials, pottery clay, and other construction materials.
Pharmaceutical
Suitable for pharmaceutical ingredient grinding requiring contamination-free media.
Paints & Coatings
Used for pigment grinding and production of various coating materials.
Product Advantages
High Hardness & Wear Resistance
Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.
Cost-Effective Solution
Longer service life means fewer replacements and reduced downtime for your production lines.
Low Abrasion & Contamination
Minimal material wear ensures product purity and prevents contamination during grinding processes.
Precision Manufacturing
Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.
Custom Sizes Available
We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.
Global Shipping & Support
Fast worldwide shipping with professional technical support from our engineering team.
