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ONLY DIAMONDS ARE HARDERFor aluminium oxide ceramics, ceramic raw materials with an Al 2 O 3 content of more than 80% are used (as high-quality wear protection, in general only ceramics with an Al 2 O 3 content of at least 92%) should be used).It is essentially a single-phase, single-component oxide of corundum crystals, which are bonded by solid-state reactions during sintering.Aluminium oxide is one of the hardest engineering materials and currently the most technically and economically important representative of oxide ceramic materials.Densely sintered it is characterized by:• High degree of strength and hardness• Resistant to high temperatures and corrosionMANUFACTURE AND PROPERTIESThe starting point for the production process is a very pure, synthetic (alpha) aluminium oxide in powder form. The higher the Al 2 O 3 content, the better the mechanical values and the lower the glass phase will be. This leads to an even higher density and to a higher wear resistance.The casting process:• Pressing (highest wear resistance)• Slip casting (demanding geometries)These processes produce the so-called “green bodies” whose consistency is similar to that of chalk. They can now be machined with conventional machines by turning or sawing to obtain specific contours or dimensions. The subsequent sintering process takes place at approximately 1560°C, after which the parts are connected and no longer have any porosity. The resistance values remain virtually unchanged up to 1000°C.APPLICATIONSDue to their high hardness and temperature resistance, aluminium oxide ceramic products are used in extreme wear conditions, often associated with high operating temperatures. The availability in very low wall thicknesses makes thin-walled wear protection coatings possible, especially where weight or construction restrictions prevent the installation of a thicker wall thickness.The wide variety of products allows the coating of all parts subject to heavy wear and high temperatures, such as separators, bunkers, diffusers, sprayers, hydrocentrifuges, chain conveyors, cones, mixers, pumps, chutes, pipes, chutes, gutters or cyclones.

The next generation in ceramic wear liners are the ZTA liners, offering the ultimate in abrasive resistant high-density zirconia toughened ceramic. The ZTA ceramics are vulcanized to a rubber bed and steel plate suitable for stud welding. They offer an increased lifetime of more than 2.5 to 3 times more than standard ceramic liners, plus a significant increase in impact resistance, which make ZTA liners an ideal solution for problematic applications where traditional liners struggle.FeaturesThe zirconia toughened alumina tiles used to create Vulcabrix ZTA ceramic composite gives these wear liners increased resistance to cracking when compared to conventional alumina tile based liners. The ZTA liners also offer improvements in weight management due to their lower density than metallic liners.As well as welded studs for quick and easy attachment, Vulcabrix ZTA offers custom shapes, bevels and edge protection.ManufactureAn alumina powder is blended with zirconia powder at a precise ratio before the tile is pressed into the desired shape. The zirconia addition gives the tile increased impact resistance when compared to typical alumina tiles. After pressing the powder into a mould, sintering at 1500-1600°C binds the powder particles together creating a solid tile. The tiles are then attached to a steel backing plate using controlled heating and pressing, rubber vulcanization process cycle. The rubber provides cushioning to the tiles whilst allowing for the flexibility of attachment methods to the backing plate. The liner is then ready for post-processing and use in extremely abrasive environments involving moderate to high impact.Product Features:Customized Liners Maximum Resistance to Abrasion Reliable Adhesion StrengthImpact ProtectionEdge ProtectionNoise ReductionSupply Benefits:Typical PropertiesHardness≥1300 HV20Open Porosity<0.1%Ceramic Density4.2g/cm3Rubber Hardness55~60 Shore ATile Thickness50mm,25mm & 20mmLiner Thickness112mm, 63mm, 37mm & 32mmApplications Include Deflector/impact plates Skirt LinersBins and hoppers Chutes Launders

THE IDEAL SOLUTION FOR COMPLICATED WEAR PROTECTION APPLICATIONSSilicon carbide ceramic is distinguished from other wear protection materials in particular by its very high resistance to temperature fluctuations. Therefore, it is used both as protection against abrasive wear and shock wear at extremely high operating temperatures and at the same time strong and rapidly successive temperature changes.MANUFACTURE AND PROPERTIESAccording to the material classification for ceramic materials, silicon carbide ceramic belongs to the group of ceramic materials composed of non-oxides.There are two types available:• The starting point is high-quality raw materials of silicon carbide, silicon dioxide (SiO 2 ) and aluminium oxide• Special quality due to a bond of silicon nitride (Si 3 N 4 )SiC granules are mixed with temporary and permanent binders. Production takes place in a dry, semi-dry or compression process. Moulded parts are produced after the casting process, followed by a sintering process.Features:• Excellent resistance to temperature fluctuations• High temperature resistance• High hardness• High thermal conductivity• Resistance to corrosion• Max. operating temperature up to 1400°C, depending on qualityKey Material PropertiesITEM:UNIT:DATA:TemperatureCelsius1380 cDensityg/cm³3.1 – 3.2Open porosity%≤1.56 – 1.66Bending strengthMPa250 ( 20 c )MPa280 ( 1200 c )Modulus of elasticityGPa330 ( 20 c )GPa300 ( 1200 c )Thermal conductivityW/m.k45 ( 1200 c )Coefficient of thermal expansionK-1 x 10-64.5Rigidity13Acid proof alkalineExcellentStandard ToleranceFlatness≤ 0.2%Thickness+ / – 1.0 mmLength / Width+ / – 1.5 mmKey ApplicationsReaction Bonded Silicon Carbide for Kiln Furniture and Support Components– The high temperature strength, oxidation resistance and thermal shock resistance of Reaction Bonded SiC enables the manufacturer of low mass kiln supports.  Kiln products include thin walled beams, posts, setters, burner nozzles and rolls. The components lower the thermal mass of kiln cars, result in energy savings and provide the possibility for faster product throughput.Reaction Bonded Silicon Carbide for Wear Parts and Thrust Bearings– Wear resistance, high temperature strength and corrosion resistance make Reaction Bonded SiC an ideal material for wear components, such as screws, plates and impellers.  It can also be used in thrust bearings that can carry extremely high loads in heavily contaminated liquids.Reaction Bonded Silicon Carbide for Mechanical Seals and Vanes– Reaction Bonded SiC can be used in mechanical seals and pump vanes with high abrasion resistance.Reaction Bonded Silicon Carbide for Precision Components– The negligible volume change after reacting with liquid silicon means that components can be formed with complex shapes and to exacting tolerances. The components are lightweight and stiff with excellent thermal stability.Silicon Carbide Wear Ceramics,Zirconia Toughened Alumina (ZTA),High-Temperature Wear-Resistant Solutions,Industrial Ceramic Lining for Mining,Refractory Ceramic MaterialsZibo Qimingxing's Silicon Carbide Wear Ceramics: Engineered for Extreme Environments. With 1300+ HV hardness, 1400°C heat resistance, and corrosion-proof design, our RBSiC/SiSiC solutions deliver unmatched durability for mining, cement, and chemical industries. Contact us for customized wear protection.

Ceramic Lined OrificesProduct DescriptionIndustrial Ceramics is dedicated to manufacturing hi-tech ceramics for industrial applications. QMX Specialize in the manufacture of wear limiting products, grinding media, liners and engineered ceramics catering to the critical and demanding applications in the Armour, Ceramic Tile, Non-Ferrous, Steel, Power Generation, Power Distribution, Cement, and Mineral & Ore Processing.For pipeline applications requiring precise measurement of volumetric rate or predictable, smooth, QMX offers customized ceramic lined orifice that are more wear resistant than traditional stainless steel orifices. Our Ceramic orifices feature a fabricated steel housing that installs between pipe flanges to securely support the ceramic flow element using a tough, high-adhesion natural and synthetic rubber compound specially selected for the operating environment. Our housings can be configured to fit between flanges of any specification, and are available in stainless steel when required .Fine Grained, high alumina content ceramic offers the best abrasion resistance of any commercial material in metallurgical slurry applications. QMX can choose from a variety of ceramic bodies to find the material with the best properties for each application. To ensure the highest density and dimensional accuracy, the ceramic material is isostatically pressed before machining and firing, The result is a dense, abrasion-resistant and dimensionally accurate orifice.Alumina Ceramic Orifice are the integral part of Variable orifice, Static orifice, Feed Orifice etc. Ceramic Orifice are used to avoid the unwanted punchers and unnecessary downtime for the conveying operations. CUMI designs, manufactures, and supply Alumina Ceramic Orifice for the wear, corrosion and abrasion resistance application. Ceramic Orifice are designed with special dove tail design to ensure to avoid the dislodging of tiles from the steel surface.Ceramic Orifice Benefits:• Longer life of steel structure of the Ceramic Orifice• Prevention of the unwanted punchers• Prevention of frequent maintenance• Less frequent Ceramic Orifice changeoverMaterial Type:- 92%, 95%, 96%, 99% alumina - ZTA(zirconium Toughened Alumina)- RBSiC (Reaction Bonded Silicon Carbide) Applications:• Cement Plant• Steel plant• Mining• Coal based thermal power plantsFeatures:• High strength• Fine finish• Accurate dimensionsCeramic Lined Orifice,Wear-Resistant Ceramic Orifice Plate,Alumina Ceramic Orifice for Slurry,ZTA Ceramic Lined Orifice,Industrial Ceramic Flow Control SolutionsZibo Qimingxing's Ceramic Lined Orifices: Engineered for Extreme Wear Resistance. Engineered with 92-99% alumina or ZTA ceramics, our orifices ensure precise flow control in cement, mining, and steel plants. Durable, maintenance-free solutions for high-abrasion slurry pipelines.

Hex Ceramic Tile Lining KitAbrasion resistant liningOur Alumina abrasion resistant ceramic linings are highly durable and have a significantly longer lifespan compared to lower grade materials typically used for lining or protecting processing and material handling equipment. These linings can outlast these lower grade materials by factors ranging from 3 to 15 times.One common application for our Alumina ceramic linings is in grain transitions. These transitions are areas where grains are moved from one section to another, and they are prone to wear and tear due to the abrasive nature of the grains. By using our ceramic linings, these transitions can be protected and their lifespan can be extended. Similarly, grain spouts, grain elbows, and grain chutes are also susceptible to abrasion and deterioration. Our Alumina ceramic linings provide excellent resistance against wear, allowing these components to withstand the constant flow of grains without experiencing significant damage. This greatly reduces the need for frequent replacements and maintenance. Grain conveyors, hopper bins, and grain valves are other critical equipment in the grain handling industry that can benefit from our ceramic linings. These components are exposed to high levels of abrasion and impact as grains are transported and processed. By installing our Alumina ceramic linings, these equipment can be protected from wear and damage, resulting in improved reliability and reduced downtime. Overall, our Alumina abrasion resistant ceramic linings offer superior longevity compared to lower grade materials commonly used in the industry. By choosing our ceramic linings, businesses can significantly reduce maintenance costs, minimize equipment downtime, and extend the operational lifespan of their processing and material handling equipment. Technical SpecificationsCeramic Material: High Alumina Fine-grain AluminaSurface Finish: As-FiredDimensional Tolerance: ± 1~1.5%Dimension Available: 150x150mm | 300x300mm |300*500mm|500*500mmCategoryHC92HC95HCT95HC99Al2O3≥92%≥95%≥95%≥99%ZrO2////Density (gr/cm3)＞3.60＞3.65g＞3.70＞3.83HV 20≥950≥1000≥1100≥1200Rock Hardness HRA≥82≥85≥88≥90Bending Strength MPa≥220≥250≥300≥330Compression strength MPa≥1050≥1300≥1600≥1800Fracture Toughness (KIc MPam 1/2)≥3.7≥3.8≥4.0≥4.2Wear Volume (cm3)≤0.25≤0.20≤0.15≤0.10Alumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market.  Alumina Ceramic Tile is of high wear resistance, acid and alkali resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel. Advantages:1. High hardness, its Rockwell hardness is HRA80-90, the hardness is second only to diamond2. Long service life, under the same working conditions, the service life of the equipment can be extended by more than 10 times.3 Light weight, its density is 3.6g/cm3, which can greatly reduce equipment load.4. The bonding is firm and the heat resistance is good. The hexagonal ceramic tile mat is pasted on the inner wall of the equipment with heat-resistant super glue.Application:Widely used in anti-wear material conveying systems in coal, thermal power, steel, cement, mining, port, chemical and other industries, such as coal washing plants, thermal power plants, coal pipes, coal hoppers; coke hoppers in steel plants; mining transfer hoppers; cement plant clinker, cement chute, hopper.High Alumina Ceramic Lining,Hexagonal Ceramic Wear Protection,Abrasion-Resistant Ceramic Tile,Industrial Ceramic Lining Solution,Alumina Hex Tile for Material HandlingCoal Conveyor Hexagonal Tile,Grain Handling Ceramic Lining,Zirconia Toughened Alumina (ZTA) Tile,High-Density Alumina Ceramic Mat,Acid-Alkali Resistant Ceramic Plate,Lightweight Wear-Resistant CeramicZibo Qimingxing's High Alumina Hex Ceramic Lining: 10x Longer Life for Abrasion-Prone Equipment. Engineered with 92-99% alumina, our hexagonal tiles resist wear in coal, cement, and grain handling. Custom solutions for harsh industrial environments.

What Is High Alumina Grinding ColumnAlumina grinding column refers to the high-temperature calcined Alpha alumina powder as raw material, through batching, grinding, powder making, molding, drying, firing, and other processesAlumina ceramic grinding columns make great ceramics, glasses, and enamels in chemical factories and other industries with ball mills, can-type mills, and vibration mills as their main machinery. Al2O3 Alumina grinding cylinder can also be used in these industries: metallic minerals, non-metallic minerals , silicon carbide, talcum, white pigments, cosmetics, cement, building materials.High Alumina Ceramic Grinding Column applicationsApart from grinding usages, you can form rubber-backed ceramic wear liners with our alumina grinding cylinders. The main application for  Alumina Ceramic Column is within the mining industry.We suggest Al2O3 alumina grinding cylinders for stirred mills and ball mills preferably. Alumina grinding columns are widely used in different types of ceramics, enamels, glass, chemicals, etc. due to their excellent characteristics such as high strength, high hardness, high wear resistance, large specific volume, small volume, high-temperature resistance, and corrosion resistance.high Alumina Grinding Column advantageThe alumina grinding column has a grinding efficiency and abrasion resistance far exceeding ordinary ball stone and natural pebbles. It is an excellent grinding medium for fine grinding equipment such as ball mills, pot mills, and vibration mills.No abrasion, no corrosion, and no erosion. Alumina ceramic grinding columns resist almost everything. Acid, alkali, chips, extreme heat, and abrupt temperature changes, etc. Al2O3 Alumina grinding cylinder are also pollution-free, easy to clean, and 3-5 more durable than natural stone liners, and 23 times more durable than rubber liners. Installation and milling time are reduced at a minimum, while efficiency is augmented at a maximum.• Wear-resistant low loss• high-temperature resistance• corrosion resistance• High Mechanical StrengthHigh Al2O3 Alumina Ceramic Grinding cylinder specificationSpecification (mm)Diameter (mm)Height (mm)Φ15*151515Φ20*202020Φ25*252525Φ30*303030Alumina ceramic grinding Column Chemical Composition and Physical PropertiesAl2O3≥ 92%≥ 95%Fe2O3≤ 0.01%≤ 0.01%SiO2≤ 5.28%≤ 2.6%Na2O≤ 0.72%≤ 0.44%Hardness9 Mohs9 MohsWater Absorption≤ 0.01%≤ 0.01%Bulk Density≥ 3.6g/cm3≥ 3.7g/cm3Compression Strength≥ 2000 Mpa≥ 2500 MpaWear Loss≤ 0.001%≤ 0.0008%Note: As the grinding media, at a comparable weight with grinding balls, Al2O3 alumina ceramic grinding column have an approx.14% greater surface than alumina ceramic grinding ball.Alumina Grinding Cylinder ,High Alumina Ceramic Grinding Media ,Ceramic Grinding Ball for Ball Mills ,Mining Wear-Resistant Ceramics ,Industrial Ceramic Grinding Cylinder92% Alumina Grinding Media ,Ceramic Grinding Columns for Cement Plants ,Corrosion-Resistant Alumina Grinding Cylinder ,High-Temperature Abrasion-Proof Ceramics ,Low Wear-Loss Grinding Media ,Alumina Ceramic Grinding Media Supplier ,Precision Ceramic Grinding ToolsZibo Qimingxing's 92% Alumina Grinding Cylinders: 23x More Durable Than Rubber Liners. Engineered for Mining, Cement, and Chemical Industries. High hardness, corrosion resistance, and wear longevity for efficient grinding operations.

Hex Ceramic Tile Lining KitCeramic liners provide long lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments.Our Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment by factors of 3 to 15 times.  Tile linings are often used in grain transitions, grain spouts, grain elbows, grain chutes, grain conveyors, hopper bins, grain valves and grain gates.For use on Curved Surfaces where flat tiles will not work.Dimensions: 6" x 6" Mats,12"x12"mats ; 1/8", 1/4" , 1/2" ,1" ThickPrices are Per MatTechnical SpecificationsCeramic Material: 90% fine-grain aluminaSurface Finish: As-FiredDimensional Tolerance: ±1.5%Maximum Temperature Limit: 1,500° CAlumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market. Alumina Ceramic Tile is of high wear resistance, acid and alkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel.Advantages:1. High hardness, its Rockwell hardness is HRA80-90, the hardness is second only to diamond2. Long service life, under the same working conditions, the service life of the equipment can be extended by more than 10 times.3 Light weight, its density is 3.6g/cm3, which can greatly reduce equipment load.4. The bonding is firm and the heat resistance is good. The hexagonal ceramic tile mat is pasted on the inner wall of the equipment with heat-resistant super glue.Application:Widely used in anti-wear material conveying systems in coal, thermal power, steel, cement, mining, port, chemical and other industries, such as coal washing plants, thermal power plants, coal pipes, coal hoppers; coke hoppers in steel plants; mining transfer hoppers; cement plant clinker, cement chute, hopper.Hex Ceramic Tile Lining Kit,Alumina Ceramic Lining for Wear Resistance,Industrial Wear-Resistant Ceramic Tiles,High-Temperature Alumina Ceramic Mat,Cement Plant Abrasion ProtectionHexagonal Ceramic Tile for Conveyor Systems,Acid-Alkali Resistant Alumina Ceramic,Lightweight Ceramic Lining for Mining,Ceramic Tile Mat for Grain Handling,Zirconia Toughened Alumina (ZTA) Tile,Corrosion-Proof Ceramic Lining Solution,Alumina Ceramic Tile SupplierZibo Qimingxing's Hex Ceramic Tile Lining Kit: 10x Longer Life for Abrasive Environments. Engineered with 90% alumina, our hex mats resist wear in cement, mining, and coal handling. Easy-installation solutions for harsh industrial conditions.

Abrasion resistant liningOur Alumina abrasion resistant ceramic linings are highly durable and have a significantly longer lifespan compared to lower grade materials typically used for lining or protecting processing and material handling equipment. These linings can outlast these lower grade materials by factors ranging from 3 to 15 times.One common application for our Alumina ceramic linings is in grain transitions. These transitions are areas where grains are moved from one section to another, and they are prone to wear and tear due to the abrasive nature of the grains. By using our ceramic linings, these transitions can be protected and their lifespan can be extended.Similarly, grain spouts, grain elbows, and grain chutes are also susceptible to abrasion and deterioration. Our Alumina ceramic linings provide excellent resistance against wear, allowing these components to withstand the constant flow of grains without experiencing significant damage. This greatly reduces the need for frequent replacements and maintenance.Grain conveyors, hopper bins, and grain valves are other critical equipment in the grain handling industry that can benefit from our ceramic linings. These components are exposed to high levels of abrasion and impact as grains are transported and processed. By installing our Alumina ceramic linings, these equipment can be protected from wear and damage, resulting in improved reliability and reduced downtime.Overall, our Alumina abrasion resistant ceramic linings offer superior longevity compared to lower grade materials commonly used in the industry. By choosing our ceramic linings, businesses can significantly reduce maintenance costs, minimize equipment downtime, and extend the operational lifespan of their processing and material handling equipment.Alumina Ceramic Lining,Abrasion-Resistant Ceramic Lining,Industrial Wear Protection Solutions,High-Density Alumina Tile,Ceramic Lining for Material HandlingCement Plant Ceramic Wear Protection,Grain Handling Ceramic Lining,Alumina Tile for Mining Applications,Zirconia Toughened Alumina (ZTA) Tile,Corrosion-Resistant Ceramic Mat,Lightweight Wear-Resistant Ceramic,Alumina Ceramic Lining SupplierZibo Qimingxing's Alumina Ceramic Linings: 10x Longer Life for Harsh Environments. Engineered for Mining, Cement, and Grain Handling. Durable, Cost-Effective Wear Protection Solutions.

Ceramic linings can extend wear life and improve performance when integrated into any transport piping where an abrasive material is being moved, whether this is via gravity feed, dense phase, dilute phase, slurry or vacuum conveying. In industrial environments where highly abrasive materials are pneumatically conveyed, unlined steel or rubber-lined elbows may wear out in a matter of weeks, resulting in an expensive cycle of downtime for frequent repairs and replacements.QMX offers an ideal solution to this common wear problem. Its range of wear-resistant ceramic liners offers a unique combination of straightforward installation, exceptionally long service life, and low cost fabrication. A range of ceramic-lined elbows and liners are available specifically for this type of application.Qmx’ comprehensive product portfolio offers outstanding mechanical properties, superior wear resistance and excellent corrosion performance. QMX’ pipe fitting liners have been proven to last 5-10 times longer than steel alternatives, while consistently outperforming inferior ‘ceramic-lined’ products. Features and Benefits⊙ Designed with the same internal diameter as the existing unlined pipe⊙ Various minimum wall thicknesses are available⊙ A heavier wall is recommended for optimum wear life⊙ Segmented cylinders or pipe tiles specifically designed for the pipe size and application⊙ Easy installation into the steel piping⊙ Special oversized flanges can be used on existing straight pipes to connect to ceramic lined fittings⊙ Extensive expertise in material science⊙ The latest CAD technology⊙ Unique shaping capabilities⊙ Custom engineered ceramic shapes available in a pre-fired state⊙ Precise fit and full ceramic protection throughout the thickness of every joint⊙ Superior wear system⊙ Eliminates frequent downtime for repairs⊙ Substantially extends equipment service life Ceramic Material TypeAlumina Material（92%&95%Al）RBSiC(Reaction Bonded Silicon Carbide)Application1. Abrasive products2. Aluminium plants3. Iron & Steel4. Mineral wool & insulation products5. Foundries6. Glass plants7. Breweries, grain processing, feed mills8. Cement9. Chemical plants10. Mineral mining plants11. Coal fired power stations12. Coal mines13. Technical carbon productsMonolithic Ceramic Elbows,eramic Lined Pipe Fittings,Abrasion-Resistant Ceramic Tubing,RBSiC Ceramic Lining,Industrial Ceramic Pipeline SolutionsCeramic Elbow for Abrasive Slurry,Wear-Resistant Ceramic Pipe Joints,Alumina Ceramic Lined Fittings,Reaction Bonded Silicon Carbide Pipe,Long-Lasting Ceramic Pipeline Systems,Ceramic Lined Wye Tee,High-Temperature Corrosion Resistance,Custom Ceramic Pipe FittingsZibo Qimingxing's Monolithic Ceramic Elbows & Fittings: 5-10x Longer Life for Abrasive Pipelines. Engineered with alumina, RBSiC, and advanced ceramics for mining, cement, and industrial wear protection. Durable, seamless solutions.

A White, Solid, Powerful Ball Milling SolutionWhen you can’t use steel in your ball mills because of contamination, what do you do? QMX Alumina Balls are the answer. The unique microstructures of QMX Alumina Balls result in hard, chemically inert grinding Media, that are corrosion resistant, non toxic, non magnetic, and non porous.This alumina grinding media possesses excellent thermal properties. So you can grind down to the particle size you need to achieve.Better for some applications than porcelain, flint pebbles, or natural stones, QMX Alumina grinding balls are precisely engineered, down to the nanometer.Because when it comes to your ball milling process, every nanometer counts. DESCRIPTIONPROPERTIESShapeSpherical,  CylindericalCompositionAlumina Oxide 92%/95%ColorWhiteSize0.5-60 for Spherical 5x5, 7x7, 10x10,15x15 for CylindericalDESCRIPTIONPHYSICAL PROPERTITIES OF 92% ALUMINADensity3.65g/Cm3Hardness9 Mohs DESCRIPTIONPHYSICAL PROPERTITIES OF 92% ALUMINADensity3.70g/Cm3Hardness9 Mohs ALUMINA CERAMIC GRINDING COLUMN/Cylinder BENEFITSAlumina Ceramic Grinding Cylinder has high strength, high hardness, high wear resistance, large specific gravity, small size, high-temperature resistance, corrosion resistance, pollution-free, and other excellent properties. Alumina Grinding column are also used for grinding bodies of fine grinding equipment such as ball mills, pot mills, and vibration mills. Alumina Cylinder Grinding Media ApplicationQMX suggest Al2O3 alumina grinding cylinders for stirred mills and ball mills preferably. Alumina grinding columns are widely used in different types of ceramics, enamels, glass, chemicals, etc. due to their excellent characteristics such as high strength, high hardness, high wear resistance, large specific volume, small volume, high-temperature resistance, and corrosion resistance.· Fine grinding of industrial mineral like alumina, zirconia silicate, feldspar, quartz, kaolin clay, glaze, inks and ceramics.· Suitable for wet grinding.· Recommended in Stirred and Ball Mill. Not recommended for high speed stirred mills and sand mills.Alumina Grinding Ball,Ceramic Milling Media,High-Density Alumina Cylinder,Wet Grinding Solutions,Industrial Ceramic Grinding Media92% Alumina Grinding Media,Ceramic Balls for Ball Mill,Corrosion-Resistant Grinding Cylinders,Non-Magnetic Ceramic Media,Precision Ceramic Grinding Tools,Alumina Grinding Media Supplier,Mineral Processing Ceramic BallsZibo Qimingxing's Alumina Grinding Balls & Cylinders: 92-95% Alumina for Precision Wet Grinding. Chemically inert, wear-resistant media for ball mills in ceramics, mining, and chemical industries. High-density, non-porous solutions.

Extremely tough with outstanding wear life properties Vulcanized rubber ceramic liner not only solves ceramic fragile property, but also solve problem of ceramics falling off , so rubber ceramic composite liner steady play its important industrial value. Ceramic wear liners are innovative and high-performance solutions designed to protect industrial equipment and components from the damaging effects of abrasive, erosive, and impact forces. They are a crucial element in industries where materials handling and processing involve the movement of abrasive materials, such as mining, cement, steel, power generation, and chemical processing. Traditional metallic wear-resistant materials have limitations when exposed to severe wear and corrosion conditions. This is where ceramic wear liners prove to be superior alternatives. These liners are made from advanced ceramics, which possess exceptional hardness, toughness, and resistance to wear, making them ideal for demanding applications.Advantages  Improved wear lifeCeramic wear plates maximize the lifetime of your equipment, and increase production capacity in both wet and dry applications.    Flow improvementImprove poor material flow caused by narrow sectors in the process. Such spots can be real bottlenecks and create a lot of additional work and unplanned downtime. Reduce noise pollutionAll ceramic wear products reduce noise and contribute to a better work environment. Type of Ceramic Material 92% Alumina95% Alumina99% AluminaZTA(Zirconia Toughened Alumina) Zirconium OxideRBSiC Silicon Carbide D3.65D3.72D3.82D4.25D6.10D3.02Vulcanized Rubber Ceramic Wear Liner,Rubber-Backed Ceramic Composite Liner,Industrial Wear Protection Solutions,Zirconia Toughened Alumina Tile,Ceramic Lining for CrushersCeramic Rubber Composite Liner for Mining,Impact-Resistant Ceramic Wear Plate,Noise-Reducing Ceramic Lining Solution,High-Density ZTA Ceramic Tile,Corrosion-Proof Rubber-Ceramic Liner,Abrasion-Resistant Ceramic Lining for Conveyors,Ceramic Wear Protection SupplierZibo Qimingxing's Vulcanized Rubber Ceramic Wear Liners: Combine Rubber Flexibility with Ceramic Hardness. Engineered for Crushers, Conveyors, and High-Impact Applications in Mining, Cement, and Steel Industries. Durable, Cost-Effective Wear Protection.

Alumina Powder/α-Alumina Micropowder DescriptionAlumina powder is an inorganic substance with the chemical formula Al2O3. It is a high hardness compound with a melting point of 2054°C and a boiling point of 2980°C. It is an ionic crystal that can ionize at high temperature and is often used in the manufacture of refractory materials.Alumina powder is alumina Al2O3 solid powder, usually processed for α-al2o3 alumina powder, β-al2o3 alumina powder, γ-al2o3 alumina powder as a different use.α-Alumina micropowderα alumina powder has very stable physical and chemical properties, high hardness, wear resistance, high mechanical strength, insulation, high temperature resistance, low amount of burning, low coefficient of thermal expansion, good thermal conductivity and other characteristics.α alumina is usually used as abrasive, toughening agent, refractory materials, polishing materials, etc.Production Process1. Raw material ball mill: helps to remove impurities, improve the conversion rate of the firing process, and increase the reaction speed;2. Tunnel kiln roasting: continuous and stable production can be realized, and the roasting temperature can be controlled accurately;3. Clinker ball mill: Grind the clinker into required particle size.Specificationα-Alumina MicropowderYSLA-101YLSA-101YSLA-102YSLA-102YSL A-103YSLA-103GuaranteeTypicalGuaranteeTypicalGuaranteeTypicalAl2O3 (%)≥99.599.5299.599.6>99.599.53K2O+Na2O (%)≤0.200.13<0.200.14≤0.250.15Fe2O3 (%)≤0.050.02≤0.050.02≤0.080.03SiO2 (%)≤0.150.08≤0.150.08≤0.150.09D50, μm<2.01.72.0~3.02.43.0~5.03.5α-A12O3 (%)≥9395>93>95>93>96True Densityg/cm3>3.933.96>3.93>3.93>3.96>3.96Application1. Refractory products.High alumina bauxite clinker has a refractoriness of up to 1780C, strong chemical stability and good physical properties.2. Precision casting.The bauxite clinker is processed into fine powder and made into molds for precision casting. Used in military industry, aerospace, communication, instrumentation, machinery and medical equipment departments.3. Aluminum industry.National defense, aviation, automobiles, electrical appliances, chemicals, daily necessities, etc.4. Aluminum silicate refractory fiber; use magnesia and bauxite clinker as raw materials, sand and bauxite clinker as raw materials, sand and bauxite clinker as raw materials, manufacture bauxite cement, abrasive materials, ceramic industry and chemical industry can be produced Various compounds of aluminum.Refractory Calcined α Alumina Micropowder,High-Purity Alumina Powder,Industrial Ceramic Abrasion Resistance Powder,Aluminum Silicate Refractory Material,Precision Casting Alumina Micropowderα-Alumina Micropowder for Refractories,Ceramic Wear Protection Micropowder,Low-Iron Alumina Powder for Aluminum Industry,D50 <2μm Alumina Micropowder,Thermal Conductive Alumina Ceramic Powder,High-Density Refractory Raw Material,Alumina Micropowder SupplierZibo Qimingxing's Refractory Calcined α Alumina Micropowder: ≥99.5% Purity, Ultrafine D50 <2μm. Engineered for advanced refractories, precision casting, and aluminum industries. High thermal conductivity & corrosion resistance.

Ready to Press Granulated Spray Dried Alumina Powder for Ceramic Alumina has the advantages of high strength, high hardness, high temperature resistance, corrosion resistance and wear resistance. It is widely used as ceramic material in production. High quality raw materials are used to produce calcined alumina in a rotary kiln at a reasonable temperature. It has the characteristics of high conversion, stable crystallization and low impurity content. Its products have high mechanical strength, stable shrinkage, good electrical insulation, high wear resistance, corrosion resistance and other excellent properties. Ready to Press Alumina Powders are for isostatic pressing in the production of oxide ceramic bodies such as grinding media, insulating and wear-resistant parts.    MaterialAl2O3    Purity92-98%    Size CustomizedTYPICAL PROPERTIES High Hardness High Compression Strength Abrasion / Wear-Resistance Chemical Inertness High Degree of Refractoriness Superior Insulating Properties Resistance to Thermal Shock Dielectric Properties High Melting Point TYPICAL APPLICATIONS Structural Ceramics Technical Ceramics Grinding Media Refractories Body and Vehicle Armor  ALSO AVAILABLE Calcined Alumina powder Ready To Press Alumina powder Ceramic wear Linings  Pipe/Spool lined with ceramics  Equipment&PU Linings         Ceramic Grinding media Spray Dried Alumina Powder,Ceramic Grinding Media Powder,High-Purity Alumina for Refractories,Alumina Powder for Structural Ceramics,Isostatic Pressing Alumina PowderGranulated Alumina Powder for Ceramics,Ceramic Wear-Resistant Powder,Refractory Alumina Micropowder,Ceramic Insulation Powder,Alumina Spray Drying Technology,Ceramic Armor Material Powder,Alumina Powder SupplierZibo Qimingxing's Spray Dried Alumina Powder: High Purity (92-98%) for Ceramic Manufacturing. Ideal for Grinding Media, Refractories, and Wear-Resistant Parts. Superior Compressibility & Thermal Stability.

Large Ceramic Bead Filled Epoxy/Ceramic Wearing Compound QMX's wearing compounds are unique patented epoxy resin systems containing diamond hard ceramic beads that resist sliding abrasion. DIRECTIONS FOR USE- Surface preparation: Proper surface preparation is critical to the long term performance of this product. The exact requirements vary with the severity of the application, expected service life, and initial substrate conditions. Type: Ceramic bead size: 0.5-1mm, 1-1.5, 2mm  Technical DataItemIndexColorGrey（White Grain）Density（g/cm3）2.0Weight Ratio（A:B）2:1Operating time（min）10～30（can be customized）Full cure time(h)4~24(Depend on Temperature)Hardness after solidify(Shore D)100.0Compressive strength(Mpa)111.0Shear strength(Mpa)32Working temperature(℃)-20~80(Customized for high temperature）Instructions &Application 1.On all vertical or overhead applications, tacking welding expanded metal mesh onto the metal substrate is strongly recommended prior to application of Wearing Compound. 2. Clean, dry, and abrade application surface. The more thorough the degree of surface preparation, the better the performance of the application. If possible, it is recommended that the surface be grit blasted to a Near White Metal(SSPC-SP10/NACE No.2) Standard. For less severe applications, roughening the surface with hand tools is suitable. Mixing: 1. Measure 1part resin to 1 part hardener by volume or weight on a clean and dry mixing surface and mix together until uniform in color.(If resin and hardener temperatures are 15 ℃/60℉ or below, preheat resin only to about 21℃/90℉ but not to exceed 37℃/100℉) . 2.Immediately after abrasive blasting, rub a thin layer of material onto the surface to “wet” for good adhesion. Operation: 1. Apply fully mixed material to the prepared surface.  2.Initially apply the material in a very thin layer to “wet” out the surface and avoid air entrapment. 3. At 25℃/77℉, the working time is 30 minutes. Working and solidify time depend on temperature and mass; the higher the temperature, the faster the cure time . 4.Functional cure time is 4 hours at 25℃/77℉. 5.CAUTION! Use approved, positivepressure, supplied-air respirator when welding or torch cutting near cured compound. Use approved self-contained breathing apparatus when burning,welding, or torch cutting indoors near cured compound. Use approved respirator for dusts and mists when grinding or machining cured compound.  DO NOT use open flame on compound. See other cautions on Material Safety Data Sheet.   Applications: 1. small particles of ceramic compound is generally used in a place where there are wear and corrosion, such as slurry circulating pump, high sediment concentration of the pump, pipe, elbow rapid repair.2.Desulfurization pipeline wear and tear repair, and now the pipeline is generally used vulcanized rubber, but its wear resistance is in general, disassembly and transportation is not convenient, long maintenance cycle. These problems can be solved using the ceramic wearing compound.3. fly ash pipeline repair, sewage pipe lining, conveyor screw and other mechanical parts. Packing  Ceramic Bead Filled Wear Compound,Epoxy Ceramic Wear Resistance Kit,Slurry Pump Repair Material,High-Temperature Resistant Compound,Pipeline Wear ProtectionCeramic Composite Wear Coating,Diamond Hard Wear Compound,Desulfurization Pipeline Repair,Fly Ash Pipeline Lining,Abrasion-Resistant Epoxy Resin,Quick-Cure Wear Material,Ceramic Grinding Media Filler,Industrial Wear Protection KitZibo Qimingxing's Ceramic Bead Filled Wear Compound: Diamond-Hard Epoxy Resin for Pipeline, Pump, and Equipment Repair. Quick-Cure, Heat-Resistant Solutions for Mining, Power, and Chemical Industries.

Highly polished YSZ (Yttrium stabilized ZrO2) zirconium oxide jars has the performance of high wear resistance. Its hardness is 60 times the hardness of ordinary steel, highly wear-resistant and resistant to acid and solvents. The grinding jars are extensively applied on in the fields of Paint, Ink,Coating, Geology, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry, Medicine, Environmental Protection and so on. Each jar set includes grinding jar, jar lid, rubber sealing gasket and different sizes of mixed zirconium oxide grinding balls. ItemParameterMaterial5wt%Y2O3+95wt%Zro2Crystal structureHigh temperature hexagonal ,low temperature tetragonalBending strength (Mpa) 20C200-300Density (g/cm3)6.04Fracture toughness KIC 20C (Mpa m1/2)2.3Hardness (HV) 20C1000Thermal conductivity W/mk27Specific heat (J/g/k)0.45Thermal expansion coefficient *106/C 20C-100C10Melting point2715℃Temperature range0~2300℃Applicable environmentIngot furnace and corrosive gas furnaceTechnical DataJar Volume Volume OD (mm) ID (mm) Height (mm) 50ml 55 38 67 100ml 65 50 75 250ml 92 74 88 500ml 100 84 118 1000ml 128 108 150 1.5L 132 112 175 2.0L 158 138 162 3.0L 158 138 220 4.0L 205 175 231 5.0L 192 170 254 Choice of Grinding Jars&Grinding Ball In order to prevent excessive abrasion, the hardness of the grinding jars used and of the grinding balls must be higher than that of the material used. Normally, grinding jars and grinding balls of the same material should be chosen. Features1. High specific gravity, high efficiency2. Highly wear resistant to acid and solvents3. High cost-effective, low wear and long lifetime4. Highly polished, smooth, easy to clean, low abrasion to the equipment5. High mechanical strength, good toughness, impact resistance, no broken beads6. Mainly used for lab planetary ball mill machinesZirconia Milling Jar,Ultrafine Grinding Equipment,YSZ Ceramic Grinding Jar,Laboratory Planetary Ball Mill,Corrosion-Resistant Milling JarHigh-Purity Zirconia Grinding Equipment,Ceramic Grinding Jar for Lab Use,Yttria Stabilized Zirconia Milling Jar,Hardness 1000HV Grinding Equipment,  Acid-Resistant Ceramic Grinding Jar,Small Batch Ultrafine Grinding,Zirconia Milling Media SupplierZirconia Milling Jars (50ml-5L): Ultra-High Hardness YSZ Ceramic for Laboratory and Industrial Grinding. Acid/Corrosion-Resistant, Long-Lasting Performance in Lab Planetary Ball Mills.

Specifications for Alumina Ceramic JarsQMX provides you with high quality premium polished high alumina ceramic jars. These jars are used whenever small quantity of samples need to be grinded. They are extensively applied to in the fields of Paint, Ink, Geology, Metallurgy, Electronics, Construction Material, Ceramics, Chemical Engineering, Light Industry, Medicine, Environmental Protection and so on. Item No. : JA0106Material : Premium high purity alumina ceramic -Al2O3Jar Volume : 1,500 mlEach jar set includes grinding jar, jar lid, rubber sealing gasket. Milling media sold separatelyMax Loading Capacity : 2/3 capacity of the grinding jarDensity : 3.8 g/cm3Color : ivory whiteShape : cylindricalHardness : >80 HRAAbrasion Resistance : very goodSuitable for : medium-hard, fibrous samplesAttachment : lid and rubber sealing gasketGrind Balls : alumina ceramic balls (should be ordered separately)Grind Ball Sizes : 3/5/10/15/20mm availableChoice of Grinding Jars & Grinding BallsIn order to prevent excessive abrasion, the hardness of the grinding jars used and of the grinding balls must be higher than that of the material used. Normally, grinding jars and grinding balls of the same material should be chosen.Grinding Jar Ball ConfigurationsGrinding Jar Volume100ml250ml500ml1000mlCompatible Ball Weight66g165g330g660g5mm grinding balls (0.25 g/pc)106 pcs300 pcs10mm grinding balls (1.99 g/pc)20 pcs76 pcs50 pcs100 pcs15mm grinding balls (6.72 g/pc)4 pcs30 pcs59 pcs20mm grinding balls (15.92 g/pc)3 pcs5 pcsThese values are recommendations for general use, the number of balls should be determined experimentally if necessary.PORCELAIN JARS FOR RAPID MILL The jars for rapid mill are made of porcelain alumina, fired at high temperature and are free from porosity. The external surface is glazed. Capacity: 300 cc – 1000 cc – 1800 cc Material feed size < 80 mm Suitable for both dry and wet grinding Maximum quantity of AI2 O3 : 66% Mohs hardness scale: >8 Complete with standard charge of alumina balls, nylon or ceramic lid with sealPremium High Alumina Ceramic Jar,Ultrafine Alumina Grinding Equipment,Laboratory Planetary Ball Mill Jar,Corrosion-Resistant Ceramic Milling Jar,Alumina Ceramic Grinding MediaHigh-Purity Alumina Grinding Jar,Ceramic Milling Equipment for Pharmaceuticals,Yttria-Stabilized Zirconia Alternative,Hardness 80HRA Grinding Jar,Alumina Ceramic Grinding Balls Supplier,Wet/Dry Grinding Ceramic Jar,Non-Metallic Milling EquipmentPremium High Alumina Ceramic Jars: 92-95% Al2O3 for Lab & Industrial Ultrafine Grinding. Corrosion-Resistant, High Hardness (80HRA), Ideal for Paint, Pharmaceuticals, and Ceramics.

Polyurethane wear tube  is a type of industrial tubing made from polyurethane, a thermoplastic polymer known for its excellent wear resistance and durability. This tubing is designed to withstand the rigors of harsh industrial environments and is commonly used in applications such as mining, material handling, and construction.Polyurethane wear tube has a smooth interior surface that promotes the smooth flow of abrasive materials such as gravel, sand, and rocks. It is also resistant to chemicals, oils, and other harsh substances, making it ideal for use in chemical processing and oil and gas applications.One of the main benefits of polyurethane wear tube is its resistance to abrasion and wear, which extends the life of the tubing and reduces maintenance costs. It is also flexible and easy to install, making it a popular choice for industrial applications where flexibility and ease of use are important.Overall, polyurethane wear tube is a durable, versatile, and cost-effective solution for a wide range of industrial applications where abrasion resistance, chemical resistance, and flexibility are critical factors.Mechanical DataHardness (Shore D)80-100Density1.14g/m3Young’s Modulus360GPaTensile Strength70-140MPaService temperature[ºC]-40/80Polyurethane Wear Tube,Abrasion-Resistant Industrial Pipe,Chemical-Resistant Tubing,Flexible Mining Conveyor Hose,PU Wear Protection SolutionPolyurethane Wear Tubes: 80-100 Shore D Hardness, -40~80°C Resistance. Engineered for Mining, Chemical, and Construction Applications. Reduce Maintenance Costs with Flexible, Chemical-Resistant Solutions.High-Durability Polyurethane Pipe,Oil & Gas Wear-Resistant Tubing,Sand Slurry Handling Hose,Impact-Resistant PU Conveyor Pipe,Low-Maintenance Wear Lining,Polyurethane Lined Pipeline,Industrial Abrasion Protection

The grinding and finishing business requires the addition of media to achieve the right finish.It could be that you need smoother surfaces, or that you need to process corrosive materials.Whatever the case you have, including the appropriate zirconia ball media makes all the difference.When it comes to Ceria Stabilized Zirconia beads, you’ll notice that these are one of the more favored options.One of the main reasons for this is because they have an impressive lifespan.That’s regardless of the intensity of the process undertaken as your parts get finished.Experts estimate the longevity at up to 5 times what you would get from zirconium silicate beads and up to 30 times more than glass beads.They also show higher efficiency levels of up to 3 times better when compared with zirconium silicate bead media. What Are Cerium Stabilized Zirconia Beads?To make Ceria Stabilized Zirconia beads, you first require Ceria Stabilized Zirconia powder.The powder undergoes sintering to create the beads used for mass finishing processes.Sintering is necessary when dealing with powdered materials since it results in large solids without having to melt the compounds first.Ceria Stabilized Zirconia powder particles move across adjacent particle edges, helping them to fuse more compactly.It’s the same process natural minerals undergo below the earth’s surface to create the mineral deposits people mine.Sintering applies extreme heat and pressure to the Ceria Stabilized Zirconia powder producing the necessary bead media.The manufacturer makes that possible by including the desired mold to help shape out the right formations during the process.Including your shape mold ensures that the beads have the required dimensions.Once the process gets completed, the media won’t fall apart when being used to finish products.Ceria Stabilized Zirconia beads exhibit high levels of hardness and density due to proper sintering.Apart from that, the ultra-fine nature and structure of each homogenous tetragonal zirconia crystal guarantee the media also has low wear resistance.You can also get Ceria Stabilized Zirconia beads in a variety of colors, depending on their purpose.Some of the more commonly produced options are brown, white, silver, and grey, to list a few. These all have glossy finishes. Cerium Stabilized Zirconia Beads’ ApplicationsCeria Stabilized Zirconia beads come with properties such as high fracture toughness and strength.Add these to its smooth surface, and you have bead media that’s ideal for grinding high viscosity materials.These impressive qualities make it capable of completing the processing of different industry applications.A few examples of where you can use Ceria Stabilized Zirconia beads include the fact that:1. It can perform ultrafine grinding of high viscosity items. These include pastes such as paint, offset inks, and even screen printing inks.2. You can use it in the agrichemical field for the production of pesticides and aqueous agricultural chemicals.3. You can also use it with high strength products such as piezoelectric ceramics, dielectric ceramics, capacitors ceramics, and magnetic materials in the electrical industry.4. Ceria Stabilized Zirconia beads are used for milling CaCO3 and metals such as titanium dioxide.5. You can include these bead media in the production of dyes and pigments, such as those used in the textile industry.6. It’s used in food production, as well as in the medical and cosmetic industries.7. These beads can get applied to the papermaking process.8. You can use it with nanomaterials such as barium sulfate, lithium battery components such as lithium iron phosphate, as well as for grinding ceramic ink. Machines Work With Cerium Stabilized Zirconia BeadsThe parts you need to get finished require ideal processes to ensure the results are what you expected.Once you’re aware of the materials used to create your products, consider the process you need to undertake.Are you looking to polish the items or get an even surface for new production processes? With these and other milling processes, the size of your beads plays a significant role.You can have large, medium-sized, or tiny Ceria Stabilized Zirconia beads to enable the process.These include dimensions such as 0.5mm, 0.7mm, 1.0mm, 1.3mm, 1.5mm, and 2.0mm.In case you’re not sure what would work best, be sure first to get professional advice before you proceed.Using the wrong bead dimensions could wind up damaging your parts, instead of fixing them.That’s because one media bead size won’t automatically suit the finishing of different items.With all that information on hand, you’ll then be in a position to find the ideal machine to carry out the finishing.Due to their robust nature, Ceria Stabilized Zirconia beads work well with several milling machines.Their density helps to sustain high grinding kinetic energy for grinding efficiency.That’s especially when added to large capacity or high energy mills. You can add Ceria Stabilized Zirconia beads to milling machines like:· Horizontal Bead mills· High Speed Ultra Fine Mill· Vertical Attrition Mill· Ball Mill· Nano Mill· Vertical Bead Mill· Basket Mill· Planetary Ball mill· Horizontal Pin MillThe media’s impact resistance qualities keep your machines from requiring frequent maintenance.Media that breaks apart could easily get stuck in the mill’s moving parts, causing damage to the milling machine as well as the parts you’re finishing. SummaryMany finishing companies tend to create their finishing media rather than purchasing from other companies.That’s because they’re aware of the types of media they require to keep their plants operational. Small scale plants will, however, purchase from more established manufacturers.As such, you can receive all the necessary information on Ceria Stabilized Zirconia to help you get the job done.The best part about dealing with seasoned professionals is they’re aware of the industry’s best practices.Therefore, if you’re just getting started in the mass finishing business, at Inovatec, you have people who can make the process smooth for you from the beginning.Ceria Stabilized Zirconia beads are one of the few media that can withstand extreme finishing processes for extended periods.Therefore, if you would like to use it for any of the mentioned applications, you’re now aware of what the results of the finishing process will be.DescriptionProperties ShapeSphericalCompositionZirconium 80%+Ceria 20%ColorMarigoldSize0.4-10mmDescriptionProperties Specific Density5.9~6.2gr/cm3(kg/dm3)Bulk Density3.6~3.8gr/cm3(kg/dm3)HV Hardness1150

Ceramic Media that’s Rounder, Stronger and Longer LastingImagine what you can achieve with the right grinding media in your bead mill.With QMX Zirconium Oxide Grinding Media, you can discover how simple and easy it is to keep your mills healthy and unleash the untapped potential in your bead milling process.QMX Zirconium Oxide Grinding Media is chemically inert and non-toxic.This ceramic media is non-magnetic, and is proven to increase flow rates and improve particle dispersion.There are many things that set this ceramic grinding media apart from other ceramic milling media. One reason they are so unique, is their microstructure.These ceramic balls are made from a combination of tough, high strength, Tetragonal Zirconia Polycrystal (TZP) materials. These tighter micro-structures enhance wear resistance in the grinding media.They’re even denser, harder, tougher, and more wear resistant than QMX Zirconium Silicate grinding balls, and that’s saying a lot!Up to 3 times more wear resistant…Application:- Electronic Industry1. Iron and chrome based magnetic materials( For audio, Video, recording taples) and other magnetic materials2. Piezoelectric materials, dielectric materials(for high purity grinding where the media should not discolour the mix being ground or cause any impurity due to wearing of the media).3. Electronic grade ceramics(ferroelectric, piezoelectic, dielectric, capacitors, sensors, etc.)4. Micro beads are suitalbe for processing of materials of multi-layer ceramic capacitors(MLCCS).5. Electronic materials(LCD color paste, PDP glass paste, CMP slurry etc.)6. Battery raw materials- Cosmetic Industry1. Fine Grinding of pigments and solids for lipsticks, skin and sun protection creams.2. Processing of face powders, liquid make-ups3. Others cosmetics and toiletries- Mineral Industry1. Aluminium Hydroxide2. Rare-earth materials and other minerals- Paper IndustryProcess of whitener(CaCo3) for the paper production.- Food Industry1. It is used in food industry due to its lack of contamination to in the materials being ground2. Chocolate producing DescriptionProperties Shape SphericalCompositionZirconium 80%+Ceria 20%ColorMarigoldSize0.4-10mm DescriptionProperties Specific Density5.9~6.2gr/cm3(kg/dm3)Bulk Density3.6~3.8gr/cm3(kg/dm3)HV Hardness1150

Yttria stabilized zirconia(YTZP) is a sintered advanced ceramic material and it is the most common form of stabilized zirconia ceramic. Typical composition of Yttria Stabilized Zirconia is 94.7% ZrO2 + 5.2% Y2O3(weight percentage) or 97 ZrO2 + 3% Y2O3 (mol percentage)Compared with alumina rod Yttria stabilized zirconia (YSZ YTZP) rods could withstand even higher temperature. Zirconia also has better corrosion and wearing resistance. As an extremely refractory material, working temperature of zirconia rods could be as high as 1900C and being stable to most of corrosive chemicals as well. Zirconia crucibles also provide very low thermal and electrical conductivity amking it an ideal for applications requires electrical and thermal insulatingHowever, unlike boron nitride, Zirconia rod is not recommended to be used as a raw material for further machining work, due to the high hardness and wearing resistance.QMX YSZ RodsAs a major supplier of custom advance ceramic materials in east coast USA, QS Advanced Materials is working closely with manufacturers of ceramic sintering and machining capability to provide quality stabilized zirconia products with highly efficient price. We are continuously providing zirconia crucibles and other basic materials. With semi finished stocks, and high production capbalility, advantages in lead time and cost is provided.Applications of Yttria Stabilized Zirconia (YSZ,YTZP) parts• Used for grinding ceramics materials, magnetic materials and organic samples• Bearing and other wear resistance mechanical parts• Special pump partsZirconia ceramics performance:Density: 6.05 g/cm3Water absorption: <0.05%Firing temperature: 1550 °CHardness: 1350 HVCompression strength: 25000 MPaThermal expansion coefficient: 9.5x10-6 /°CBending strength: 950 MPa PackagingAs a ceramic material, Zirconia material is still brittle, although YSZ is somehow flexible. Our zirconia rods are usually hold in plastic bags by vacuum, and protect with heavy foam. Properties Sheet:PropertiesUnits95 Alumina99 AluminaZirconiaDensityɡ / cm33.653.925.95-6.0Water Absorption％0010Coefficient of Thermal Expansion10-6 / K7.98.510.5HV HardnessMpa140016501300-1365Flexural Strength @ Room TemperatureMpa280310950Flexural Strength @ 700℃Mpa220230210Compressive Strength@Room TemperatureMpa200022002000Fracture ToughnessMpa * m½3.84.210Heat Conductivity @ Room TemperatureW / m * k18-2526-302.0-2.2Electrical Resistivity @ Room TemperatureΩ*mm2 / m＞1015＞1016＞1015Max Application Temperature℃150017501050Resistance to Acid Alkaline/HighHighHighDielectric Constant/9.59.826Thermal Shock ResistanceΔ T ( ℃ )220180-200282-350Tensile Strength @ 25℃Mpa200248252

DescriptionAlumina powder is an inorganic substance with the chemical formula Al2O3. It is a high hardness compound with a melting point of 2054°C and a boiling point of 2980°C. It is an ionic crystal that can ionize at high temperature and is often used in the manufacture of refractory materials.Alumina powder is alumina Al2O3 solid powder, usually processed for α-al2o3 alumina powder, β-al2o3 alumina powder, γ-al2o3 alumina powder as a different use.α-Alumina micropowderα alumina powder has very stable physical and chemical properties, high hardness, wear resistance, high mechanical strength, insulation, high temperature resistance, low amount of burning, low coefficient of thermal expansion, good thermal conductivity and other characteristics.α alumina is usually used as abrasive, toughening agent, refractory materials, polishing materials, etc.Production Process1. Raw material ball mill: helps to remove impurities, improve the conversion rate of the firing process, and increase the reaction speed;2. Tunnel kiln roasting: continuous and stable production can be realized, and the roasting temperature can be controlled accurately;3. Clinker ball mill: Grind the clinker into required particle size.Specificationproduct model High temperature medium and low sodium forging seriesHigh temperature medium and low sodium activity seriesYND 1YND 2NB 1NB 2NB 3al203>99.6>99.0>99.6>99.5>99.6impurity content （%）Si02<0.05<0.1<0.05<0.05<0.05Fe2O3<0.03<0.05<0.03<0.03<0.03Na2O<0.10<0.35<0.10<0.35<0.10α- Phase conversion rate(%)>95>94>92>92>93True Density（g/cm3）>3.95>3.94>3.92>3.92>3.93Primary Crystal size (μm）3-53-50.5-10.5-11-2Particle size Available (μm）4.0 + 0.54.0 + 0.52.0 + 0.52.0 + 0.52.5 + 0.5ApparentWhite powderPartical size DistributionCustomizedApplication1. Refractory products.High alumina bauxite clinker has a refractoriness of up to 1780℃, strong chemical stability and good physical properties.2. Precision casting.The bauxite clinker is processed into fine powder and made into molds for precision casting. Used in military industry, aerospace, communication, instrumentation, machinery and medical equipment departments.3. Aluminum industry.National defense, aviation, automobiles, electrical appliances, chemicals, daily necessities, etc.4. Aluminum silicate refractory fiber; use magnesia and bauxite clinker as raw materials, sand and bauxite clinker as raw materials, sand and bauxite clinker as raw materials, manufacture bauxite cement, abrasive materials, ceramic industry and chemical industry can be produced Various compounds of aluminum.

95% zirconia lining bricks are a type of ceramic brick used in industrial applications such as ball mills, attritors, and vibro-energy grinding mills. These bricks are made of a high-purity zirconium oxide (ZrO2) material with a zirconia content of at least 95%.Zirconia lining bricks offer excellent wear resistance and are able to withstand high temperatures, making them ideal for use in harsh industrial environments. They are commonly used in the mining, chemical, and pharmaceutical industries, where grinding and milling of materials is a critical part of the production process.In addition to their excellent wear resistance and thermal stability, zirconia lining bricks also offer good corrosion resistance and are chemically inert, making them suitable for use with a wide range of chemicals and materials.Overall, 95% zirconia lining bricks are a high-performance material that can improve the efficiency and longevity of industrial grinding equipment, leading to cost savings and increased productivity. Technical Data:ZIRCONIA LINING BRICK ITEMSTypical ValuesCompositionWt%94.8% ZrO25.2% Y2O3Densityg/cm3≥6Hardness (HV20)GPa≥11Bending StrengthMPa≥800Fracture ToughnessMPa.m1/2≥7Rock HardnessHRA≥88Wear Ratecm3≤0.05SpecificationCustomizedProject Case 

95% zirconia tile is a type of ceramic tile that is made from zirconium dioxide (ZrO2) with a zirconia content of 95%. Here are some of its key features:1. High hardness and wear resistance: 95% zirconia tile has a high Mohs hardness of around 9, which makes it highly resistant to wear and abrasion. This makes it ideal for use in high-traffic areas or where there is a lot of foot traffic.2. Chemical resistance: Zirconia is highly resistant to chemical corrosion and can withstand exposure to acids, bases, and other corrosive substances. This makes it ideal for use in industrial settings or where there is a high risk of chemical exposure.3. Low thermal conductivity: Zirconia has a low thermal conductivity, which means it is an effective insulator. This property makes it ideal for use in high-temperature environments, as it can help to prevent heat loss.4. High fracture toughness: Zirconia has a high fracture toughness, which means it is highly resistant to cracking and chipping. This makes it ideal for use in areas where there is a high risk of impact or mechanical stress.5. Aesthetic appeal: 95% zirconia tile has a smooth, polished surface and a high level of translucency, which gives it an aesthetically pleasing appearance. It is available in a range of colors and finishes, making it a popular choice for use in interior and exterior design applications.Zirconia CERAMIC SPECIFICATIONSZirconium Oxide ZrO294.8 % (min)Density (g/cc)6.05 (min)Hardness (HRA)88 (min)Flexural Strength (Mpa)800 (min)Abrasion Abrasion（cm3）0.05 (max)

Epoxy adhesivesA wide range of Epoxy products is available for each specific application.Epoxy tile adhesive is available for embedding ceramic tiles or silicon carbide tiles and ensuring the required bonding onto the steel or underlying surface after the necessary preparation has been attended to.The range of epoxies has specialized application and properties including inter alia high bonding and quick setting. These epoxies are two-part kits available in various quantities and include a base hardener to be mixed together and applied immediately.The epoxy wearing compound is a product also available with specialized qualities, however, it is essentially a ceramic bead-filled adhesive to apply to areas where tiling is not possible or effective.The compound has wear-resistant qualities, is easy to apply, and is used vastly in the maintenance of lined areas. These epoxies are two-part kits available in various quantities and include a base with a hardener to be mixed together and applied immediatelyPACKAGE & STORAGE 5kg/Set，20kg/ctn(4sets)1. Store in a cool and ventilated place, the storage period is 2 years. After the expiration date, if the viscosity is suitable, it can be used continuously without affecting the final effect.2. This product is a non-dangerous and can be transported as a general chemical.

ceramic wear resistant linings· Flat ceramic tiles of various dimensions and thickness.· Pre-engineered pipe ceramic tiles.· Interlocking tilesother specialized ceramic products· Monolithic and sets· Pre-engineered inserts and sets· Ceramic tiles and related products used by AVIOCEAN GLOBAL are made to very specific specifications and maintain a high grade of no less than 92% alumina content which is wear resistant ceramic tiles. It counters moisture and creep sulphide attack. Tiles are embedded into an epoxy adhesive applicable to the application.· This lining increases the life span of steel and related products which are subject to severe erosion. Tiles are available in various dimensions and thickness, as required by each application. Pre-engineered ceramic tiles are also available for piping of various diameters and specialized pre-engineered sets for cyclones and similar applications.

◆Product IntrductionZirconia Y-TZP cylinder media is made from super material and advanced technical craft and suitable for any kinds of mills such as micro-mill, attritor-mill, vibratory mill and bead mill to grind and disperse effectively and economically the material of electronic slurry, ceramic powder, magnetic material, battery material, rare-earth material, nonmetal ore, painting, dye, ink, calcium, titanium, pesticide, food stuff and medicine etc.Comparing with other grinding media such as Alumina media, zirconia silicate media, steel media, agate media and glass media, Zirconia Y-TZP grinding media has high density and toughness and super hardness, so it has better grinding efficiencies. The high wear-resistant Zirconia Y-TZP grinding media prevents materials from being contaminated and chemical etching or short service life of the grinder.These special features make Zirconia Y-TZP grinding media especially suitable for material grinding in important occasion. ◆Product Features▮Product Features Preventing material from contamination▮High grinding efficiency▮Suitable for high viscosity, wet grinding and dispersion▮So it's tougher and more resistant to wear and deterioration from a long term point of view. ◆Zirconia Y-TZP Ceramic Balls PropertiesItemsUnitTypical ValuesCompositionwt%94.8% ZrO2 5.2%Y2O3Bulk Densitykg/L3.5 (Ф>7mm)Specific Densityg/cm36.0Hardness(HV)GPa>12Modulus of ElasticityGPa200Thermal ConductivityW/m.K3Thermal Expansion Coefficient10×10-6/°C(20to400)9.6Crushing LoadKN≥25(Ф7mm)Fracture ToughnessMPam½8Grain Sizeµm≤0.5◆Applications and Specifications▮High strength and high toughness productsDiectricity materials、Piezoelectric materials、Magnetic materials▮Wear and corrosion resistance productsCoating、Textile、 Pigment dispersion、Ink and dye▮Prevention of product Ceramics contaminationMedical material、Foodstuffs▮CeramicsElectronics ceramics、Refractory ceramics、Engineer ceramics◆Available Sizes▮Zirconia Y- TZP Cylindrical Media are available in the following standard sizes:Ф5.5×5.5、Ф7.5x7.5, Ф7.5x9、Ф10x10, Ф12.7×12.7、Ф15×15(mm)

Ceramic/rubber lining material is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square, rectangular or hexagonal „SW“) vulcanized in special rubber with CN bonding layer.Properties• CN bonding layer provides fast and longlasting adhesion• Highest abrasion resistance• Reduces operating costs• Long service life increases the efficiency of your equipment• Good resistance against weatherArea of application• Lining against extreme wear through abrasion at high speeds• For simple to medium duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors• In applications like pipelines, vibratory feeders, cyclones, skips, bunkers, chutes, loading points, slides, hoppers, silosSpecificationsPolymer basisNR/BR/SBRDIN ISO 1629Specific weight1.12 g/cm³DIN EN ISO 1183-1Hardness62 Shore ADIN ISO 7619-1ColourBlackRef. No. DesignationDimensionsDimensions of ceramic tilesWeight539 9022 10/4 14 x 500 x 500 mm10 x 20 x 20 mm10 kg539 9039 25/15 40 x 500 x 600 mm25 x 100 x 150 mm32 kg539 9046HEX 6/6 12 x 510 x 525 mmSW 32 x 6 mm

IMPROVE YOUR GRINDING EFFICIENCYQMX ceramic Grinding media products are engineered to provide superior strength, hardness, and uniform shape that result in high resistance to particle attrition and compressive breakdown. This results in less equipment wear during milling, reduces final product contamination, and lowers process costs.QMX ceramic grinding media is engineered to provide unmatched economic and performance advantages in ultra-fine grinding and regrind applications. The double sintering process used in manufacturing our media results in superior strength and wear resistance with consistent particle size and shape.The unique chemical composition of QMX Ceramic grinding media produces the durability and density that make it ideal for use in both vertical and horizontal mill operations. It is engineered to optimize grinding efficiency in the mill, reducing input energy. The light-colored media yields the desired finish when light color and brightness of the final product are critical.QMX Ceramic grinding media is engineered for uniform particle size and shape. This reduces wear on mechanical parts of milling equipment, resulting in lower maintenance costs and less downtime.FEATURES AND BENEFITSFEATURES• Superior strength and hardness• Uniform size and shape with excellentsphericity• Lower density than alternatives such assteel or iron balls• Exceptionally low internal porosity• Chemically inert and environmentallyfriendly• White color with high brightnessBENEFITS• High grind efficiency• Longer product life cycle• Decreases product contamination• Reduces equipment wear andmaintenance costsTypes of Ceramic Grinding QMX can manufactureALUMINA GRINDING MEDIA BALL Available Sizes: 0.5-30mm Sintering Rolling Type Ball                          15-60mm Isostatic Pressed BallAlumina Content: 60%, 75%, 92%Density:2.8SG/3.2SG/3.6SG/3.70SGZTA(Zirconium Toughened Alumina Ball)Available Sizes: 0.5-13mm Sintering Rolling Type BallDensity:3.2~5.0 g/cm3 Zirconium Silicate Grinding Ball Available Sizes: 0.5-13mm Sintering Rolling Type BallDensity:4.1g/cm3 Yttria Zirconia Grinding Ball Available Sizes: 0.1-30mm           Chemical Composition: 95% ZrO2,Density:6.1g/cm3 Ceria Zirconia Grinding Ball Available Sizes: 0.4-3.6mmChemical Composition: 80% ZrO2,Density:6.0g/cm3 Agate Grinding ballAvailable size: 3~ 30mmDensity: 2.65g/cm3PU(polyurethane) Grinding ballAvailable Size: 15mm,25mm,30mm

QMX Wear PlateIncrease the life and performance of your operational assets.Wear Plates are designed and manufactured for their specific intended application, ensuring the correct plate is always recommended and installed. In addition to the sale of wear plates, HICTECH offers installation capabilities which deliver exceptional customer satisfaction and value. Facilitated by our experienced and reliable onsite service division, we will take control of your whole project, from the conception and evaluation stage, through to the manufacture, delivery, installation, maintenance and ongoing after sales service/support. Wear plates are engineered to suit each application and have various fixing options, steel studded backing plates, weld on options and direct substrate bonding.Wear PlatesWear Plates are manufactured to the highest quality standards and specifications, making them far superior to any other product in the market.Features:Superior wear characteristicsDampens impactNoise reductionReduces downtimeLow cost per tonne ROIFit for purposeApplications:ChutesHoppersTransfer pointsCrushing and screeningMillingTrain and ship loadersCompositionThicknessesTypeZirconia Toughened Alumina37mm-63mmVulcanised rubber / studded steel plateAlumina 92% / 95% Al20337mm-63mmVulcanised rubber / studded steel plateAlumina 92% Al203 / Natural Rubber8mm-63mmHexagonal, cubed, cylinder, tileAlumina 92% Al203 / High Tensile Polymer10mm-63mmHexagonal, cubed, cylinder, tilePolyurethane3mm-20mmComplete cast

Engineered CeramicsQMX Premium Alumina|Ceramic Wear Lining Tiles for Various Abrasion Application QMX Premium Engineered Ceramics provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications. ManufactureQMX premium alumina products are manufactured to ISO9001:2015 with high purity ultra-fine powders, using the most advanced technologies and international best practice. QMX integrates research, design and manufacturing to produce the highest quality products that provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications.QMX premium alumina ceramics provide maximum protection for applications such as transfer chutes, sumps, centrifuges, screens, cyclones, pipes, bins, hoppers and pulley lagging across various industries. Aluminas (aluminum oxide, Al2O3) are the most commonly used technical ceramics for both general use and specialised applications. Grades are selected to fit the application environment. Alumina compositions and microstructures can be formulated to meet the specific performance requirements of more demanding applications.QMX premium alumina ceramics are manufactured by blending and mixing specified ratios of high-quality raw materials such as alumina powders, oxides, lubricants, dispersion agents, binders and water using a ball mill method. The slurry then goes through a spray drier before the pressing stage. Low percentages of organic binders allow the alumina particles to bond together and form a green un-sintered body during the pressing stage. Once pressed to size, pre-heating takes place followed by sintering through a tunnel kiln. Sintering temperatures and times are strictly followed to ensure binder burn out is optimised and that explosive spalling does not take place.HardnessAlumina ceramics are very hard wear-resistant material with a Mohs hardness of 9 (compared to diamond which is 10), making it an ideal and cost effective material for wear protection components. QMX Alumina’s are manufactured in a range of shapes and sizes in both 92%, 95% and ZT Alumina. The properties of alumina are further enhanced via the addition of densification aids that make up the other 5%-8%. QMX Premium Zirconia Toughed Alumina (ZTA) has a unique crystal structure which combines extreme strength, high fracture toughness, and excellent wear resistance. It is ideal for extreme mechanical environments, particularly impact prone applications.Features:Pre-engineered shapesAbrasion resistanceTemperature resistanceImpact resistanceHardness and durabilityCorrosion resistanceVarying gradesQuality assuredUsabilityMarkets:Coal handling plantsSteel millsIron ore beneficiation plantsHard rock concentratorsPower generationPortsAppliancesLaboratoriesConveyorsCompositionThicknesses/DiameterTypeZirconia Toughened Alumina25mm-50mmStd tile sizesAlumina 92% / Al2033mm-75mm pre-engineeredStd tiles, half tiles, pipe tiles, hex matts, pulley lagging tiles, monolithic sleeves, cylinders, cones, tile setsAlumina 95% Al2033mm-50mmStd tile sizes, half tiles, pipe tilesReaction Bonded Siliconized Silicon Carbide (RBSiC)5-50mm pre-engineeredStd tiles, monolithic sleeve, cylinders, cones, tile sets

LinerAlumina LinerApplication :The alumina lining bricks are used as the lining in the ball mill of ceramic industry, insulator industry. Using this liner will effectively improve grinding efficiency, reduce grinding cost, and it is considered to be your best choice.Alumina Liner for Batch Mill and Continuous Mill: Standard thickness 40 to 90 mm. with Al2O2 content 92 to 95%.Industry : Ceramic & Insulator Specification of Ball Mill Brick：NameLength (mm)Width 1 (mm)Width 2 (mm)Thickness(mm)40~90mm Thickness Lining BrickRectangular Brick150±250±150±140/50/60/70/77/90±1Trapezoidal Brick150±250±145±140/50/60/70/77/90±1Half Rectangular Brick75±150±150±140/50/60/70/77/90±1Half Trapezoidal Brick75±150±145±140/50/60/70/77/90±1Flake Brick150±225±122.5±140/50/60/70/77/90±1Special Specification Lining Bricks80x50x5555±250±150±180±1110mm Ling Brick75±145±141±1110±2110mm Half Ling Brick37.5±145±141±1110±2Brick for Manhole and Drain-holeThe specification can make according to the customers' requirements.Ball mill liner product pictures:

Mining Wear Ceramic Lined Part and ComponentsQMX can supply hydro cyclone replacement liners for OEM cyclones. Liners are generally composed of:Silicon CarbideAlumina orcomposite ceramic Liner In situations where ceramic materials may not be suitable, we also supply linings made from:Polyurethane orRubberPipe LiningsOur ceramic pipe linings have been used in very abrasive environments.They are produced from high purity (92% or 99.8%), high density Alumina.They exhibit around 8 - 10 times the wear life of comparative materials, ie steels, rubbers and polyurethanes.We stock various straight and elbow sections and can tailor to your needs.Wear Resistant Ceramic Lined Vortex Finder Wear Resistant 45°Pipe Bend Wear Resistant Cyclone Distributor 

Pipe wyes and pipe tees:Pipe wyes are similar to pipe tees. The only difference is in that the branch line is angled to reduce friction which could hamper the flow. The pipe connection is typically at a 45-degree angle rather than a usual 90-degree angle. If a branch turns out at the end to be perpendicular to the through line, the pipe fitting becomes a "tee wye".Main Properties of CeramicCategoryHC92HC95HCT95Al2O3≥92%≥95% ≥95% ZrO2///Density≥3.60g/cm3≥3.65g/cm3≥3.70g/cm3Water Absorption≤0.1%≤0.1%≤0.1%HV 20≥950≥1000≥1100Rock Hardness HRA≥82≥85≥88Bending Strength MPa≥220≥250≥300Compression strength MPa≥1050≥1300≥1600Fracture Toughness KIc MPam 1/2≥3.7≥3.8≥4.0Wear Volume≤0.25cm3≤0.20cm3≤0.15cm3Application:Ceramic lined pipe elbows could be also applied in the parts of concrete pump owing to their advantages, especially the low weight, which helps to avoid the jam during the transport of concrete.Replace carbon steel pipe, stainless steel pipe and SDRHigh wear material dischargeMagnetite feed and drain linesTailing underflow

CERAMIC LINED COMPONENTS AND BENDSHard & Compact ; Smooth & Inert ; Withstands High-Abrasion & Corrosion ceramic wear liningsIn any of the process industries, especially steel and cement, corrosion and abrasion lead to significant downtime of the plant. Further, the useful life of the equipment itself may get impaired because of high abrasive nature of the materials being used. Thus, ‘wear mechanism’ results in shutdown, replacement, etc., which is costly, resulting in loss to the tune of millions of rupees. For resistance to wear, ceramic lined bends, straight pipes, etc., are ideal.FEATURESHigh resistance to all types of chemicalsHigh resistance to sliding abrasionNon wet ability and smooth surface results in easy flow of materialsCan withstand temperature of up to 200°CSmaller ID of 100 mm can also be manufacturedCOAL DISTRIBUTORHYDRO CYCLONES FOR COAL WASHING PLATE

Cast basalt lined steel pipe is made with lined cast basalt pipes, coat steel pipe and the cement mortar filling between the two layers, it sets the wear resistance and corrosion resistance of cast stone pipe, the toughness of the steel pipe and the consolidation of the cement mortar in one. Greatly improve the product's ability of adapting various complicated working condition. At the same time using cement mortar as filling material, can make the pipe inner surface in alkaline medium, so that the surface of the steel pipe will produce a purified film to prevent corrosion. Cast basalt lined steel pipe is not only resistant to wear and corrosion, against high pressure, but also convenient and safe to transport.Cast basalt pipe can be divided into straight pipe, elbow, three-way (four-way) pipe and variable diameter pipe, etc.The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.Technical parameters Packing: Ply-wood Carton

Cyclones handling abrasive products such as clinker dust or raw meal are often lined with QMX abrasion-resistant alumina ceramic tiles to extend the cyclones' operating life. These pre-engineered tile linings resist wear, abrasion, and corrosion from the materials being processed, reducing maintenance and downtime. A relatively thick ceramic tile lining is critical in our Heavy-media Cyclones, as dense mineral matter can be very abrasive.We offer our pre-engineered tiles in two different grades, with 25 to 38 mm (1-in to 1.5-in) thickness, to optimise wear life.Material of the Cyclone Linings: 92% Al2O3 95% Al2O3 T95% Al2O3 ZTA(Zirconia Toughened Alumina)During their manufacture, we machine each ceramic tile in its “green” state, and then fire the lot to become interlocking, serialised liner components. Although this process is relatively expensive, the resulting increase in wear life pays for itself, and is one more reason why operations choose our Heavy-media Cyclones over other models that utilise flat tile.Cyclones Dimension can be Manufactured: 660mm/840mm/900mm/1000mm/1150mm/1250mm/1300mm/1450mm in diameterLayout of the Cyclone Tile:Packing Pictures:

QMX is able to advanced-ceramics-line different bores and lengths of pipework with the application of either alumina or silicon carbide. We are also able to design and build pipework.  Advanced ceramics, with hardness ratings of 2000 Vickers, are amongst the hardest materials available. Utilising diamond-ground advanced ceramic lining systems, we are able to expertly line pipework to provide the highest level of abrasion resistance and increase the lifespan of the pipe, therefore reducing running and maintenance costs.Alumina Lined Pipe RBSiC Silicon Cabide

Products application:Alumina ceramic tube is of high wear resistance, acid and alkali resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 10 times than that of special manganese, 10 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel. Application: Oil, mining, steel and power industry. Technical parameters:Alumina/RBSIC ceramic tubeMaterialAlumina&RBSiC Silicone CarbideBrandFIRSTARCountry of originZibo,ChinaColourWhiteTypeTubeSizeODIDLength70-750mm30-710mm200-500mmMolding methodIsostatic pressingBulk Density3.02 & 3.65 & 3.70g/cm3Al2O3%92% / 95% / Silicon carbide Water Absorption≤0.01Abrasion(cm3)0.1~0.25

QMX Alumina Ceramic Blocks are designed as per the requirements of the customers' engineering combined with the cost, installation and effective of application. Especially the blocks with tongues and grooves, Its obvious performance is that they could lock each other due to the tongues and grooves to increase the connectivity in whole engineering. So it is used widely in pipe lining, ceramic rubber plate in mining industry, steel plant, cement plant, port, power plant,etc.Meanwhile QMX ceramic blocks usually vulcanized with rubber, made as the ceramic rubber and steel composition ceramic liner.  >>> Reputation & Experience for QualityQMX served industrial maintenance company for 17years, we earned good reputation by our believable products and sincere service , CHEMSHUN CERAMICS are the wear resistant ceramics of choice for a large variety of industries including mining, sand and gravel, coal handling, steel production, and more.>>> QMX Ceramic AdvantageAfford the standard and pre-engineered tilesProfessional technical team to afford CAD designsProfessional installation team to afford install serviceWell established process as per international standards>>> QMX Wear Resistant Materials Application Copper Mining Processing•  Mill Feed Throats•  Underflow Tub Liners•  Material Handling Chutes•  Cyclone Feed/Discharge Piping/ChuteCoal Preparation•  Cyclone Distributors•  Cyclone Liners•   Magnetic Separator Chutes•   Impact Panels•   Sieve Bend Feed Boxes•   Pipe Lining/ElbowsCement Industry•   Chutes•   Cyclone Separators•   Cones>>> QMX Ceramic Product Salient PropertyExcellent wear and abrasion protection propertyLower production and maintenance costExcellent corrosion resistance propertyExcellent impact resistance propertyExcellent heat resistance propertyEasy to handle size and weightFast and safe installation

A cyclone is a specially designed system used to separate materials using centrifugal forces. The materials fed into a cyclone are typically hard and the environment within a cyclone is inherently highly abrasive. Hence wear inside a cyclone is an operational hazard. QMX Ceramic Engineering have the materials and expertise to be able to minimize wear of your cyclone linings and thus reduce downtime and increase efficiency.The main body of the cyclone consists of a reducer or a cone shaped liner tapering from a larger diameter to a smaller one down its length.Wear Resistant Solutions for CyclonesSince the materials separated in a cyclone are highly abrasive, it is important to have a cyclone lining that stands up to rigors of the job. Ultra High Purity Alumina can be used to increase cyclone working life and performance and can be custom shaped to suit all geometries; from the pipe work leading to the inlet, the vortex finder and apex outlet, to the conical heart of the cyclone.Cyclone Components Commonly Subject to WearThere are many components within a cyclone assembly that are subject to high wear conditions. Taylor Ceramic Engineering can supply many of these in wear resistant materials to extend component life. Some of the parts that we typically supply include:· Cylindrical & Reducing Liners· Inlets· Outlets· Spigots· Inserts· Upper, Mid & Lower Cone Sections· Vortex finders· Virtually any surface that undergoes wear!Wear Resistant Lining FormatsA range of wear resistant lining techniques can be used; from monolithic inserts to tiled sections.Monolithic SectionsQMX is uniquely positioned to be able to manufacture small and large monolithic shapes in short time frames. These sections can be custom made to suit your precise requirements.Monolithic sections have the advantage that they are much faster to install, thus reducing downtime.Tiled SectionsBecause most surfaces associated with a cyclone assembly are curved, Taylor Ceramic Engineering is able to engineer tiles that conform to the exact shape required.Flat tiles on curved surfaces often leave a series of flats radially around the internal surface of the cyclone. This not only interrupts material flow but increases wear on the tiled surfaces and thus reduces equipment life. However, using engineered curved tiles that conform to the required shape reduces the discontinuities and increases material flows and hence the equipment efficiency.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95% ≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density≥3.50g/ cm3≥3.60g/cm3≥3.65g/cm3≥3.70g/cm3≥3.83g/cm3≥4.10g/cm3≥5.90g/cm3Water Absorption≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Layout of Drawing：

The big diameter ceramic sleeve is always a big problem for the ceramic tube manufacturers since it’s very difficult to control the deformation rate of the ceramic sleeve after it’s sintering .Also It will also need an advanced and big isostatic pressing machine to do this .So it will not only express the company’s production capability ,but company’s technology. Right now, our factory have owned both advantages which are wear resistant ceramic pressing facilities and technologies. We met some difficulties of course when we manufacturing the ceramic sleeves and we handled all the problems after the efforts of our research and engineering people .Also we created a very convenient installation machine to do the ceramic sleeve installation into the pipes since the sleeve is very big and heavy .After a month working ,we finished this 20’ container 95% alumina ceramic sleeve lined pipes ,T pipes and elbows and customers are also very appreciated about our rapid reaction and big efforts in this projects applied in the mining slurry conveying system.Sintering as a whole ceramic tube or ceramic sleeve,and then assemble it into the steel pipe or stainless steel pipe with our high-strength-temperature-resistant epoxy adhesive. The ceramic sleeve lined pipe has applied a lot in the mining industry ,like mining slurry pipe,mining dust removing pipe ,mining slag conveying pipe ,elbows and T pipes. Ceramic Wear Liner material:-92% Alumina-95% Alumina-RBSiC Silicon carbide-ZTA liner  

Conveyor Chute Wear Resistant Ceramic Rubber Liner is made of high alumina ceramics and high-quality natural rubber compounded by a special process. DescriptionThe Conveyor Chute Wear Resistant Ceramic Rubber Liner is made of high alumina ceramics and high-quality natural rubber compounded by a special process. The excellent shock absorption properties of natural rubber help to achieve a certain impact resistance, thereby preventing the tiles from cracking in the high impact area, which has a very superior effect compared with the ceramic lining tiles directly bonded to the steel plant. Compared with wear-resistant steel, the characteristics of high-quality Conveyor Chute Wear Resistant Ceramic Rubber Liner make it more resistant to wear and impact. Their service life is much longer than previous wear-resistant lining products, and can last for multiple shutdown cycles without causing serious wear or failure.S.No.MaterialAttributesProperties1Ceramic TilesMaterial92%, 95%, T95%,99%, ZTA,RBSIC2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness45-65Adhesive between tile and rubber1.2-3.0 MpaAdhesive between rubber and equipment≥3.8 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearanceBrown glutinous liquid Solid content20±3%Viscosity≥2.5 MpaPeel strength48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCApplication of Conveyor Chute Wear Resistant Ceramic Rubber Liner Conveyor Chute Wear Resistant Ceramic Rubber Liner provide wear-resistant linings for various equipment, chutes, pipes, hoppers, dustbins, cyclones, screening equipment linings and other industries.

Polyurethane Encased Hydrocyclone Liners QMX’s turn-key solution for hydrocyclone slurry separators and other mineral processing equipment delivers single-sourced, completed encapsulated assemblies in just weeks. Where required, our proprietary silicon carbide based formulations can be cast into complex shapes and then encased in polyurethane in-house, providing ease of installation, crack mitigation and added wear insurance, all while delivering a complete solution from one vendor. The VERKAPSE process reduces both cost and lead time for customers while providing a product with greater overall durability and reliability.All proprietary silicon carbide based materials can be cast into very complex shapes, displaying tight and repeatable tolerances that ensure repeated ease of installation. Expect a more abrasion resistant product than cast steels, rubber and urethanes alone at one-third the weight of their steel counterparts. All offer much higher thermal and corrosion resistance. QMX also produces monolithic drop-in replaceable silicon carbide cyclone and hydrocyclone liners specifically engineered for separating and classifying applications. These ceramic liners are designed for highly abrasive ores including coal, iron, gold, copper, cement, phosphate mining, pulp & paper and wet FGD and are available in sizes up to 60″ in diameter.A variety of highly abrasion resistant ceramic compositions are available, maximizing cyclone life and eliminating high installation costs traditionally found in epoxied tile constructions. This assists both OEMs and single plants in achieving financial performance objectives by optimizing classification efficiencies.QMX supplies either the complete assembly of the hydrocylone or the high wear areas including the bottom apex and spigots. Cones, cylinders, vortex finders and volute feed inlet heads are precision cast for repeatable assembly into your existing hydrocyclone. 

The Wear-resistant ceramic bonding steel plate is to directly bond the toughened wear-resistant ceramic with a high-strength organic adhesive or an inorganic adhesive with a maximum temperature of 350 ℃ directly into the steel plate, and is used as an anti-wear lining for material conveying equipment in room temperature environments.Product Structure:The Wear-resistant ceramic bonding steel plate is to directly bond the toughened wear-resistant ceramic with a high-strength organic adhesive or an inorganic adhesive with a maximum temperature of 350 ℃ directly into the steel plate. The steel plate is equipped with countersunk bolts to connect the equipment. And there is an anti-impact &wear layer, which can well solve the wear problem of equipment during the transportation of bulk materials. It is suitable for the material conveying equipment in room temperature environment, which can also withstand the impact of bulk materials. Product Characters:1. Wear resistance: High hardness with a great wear ability.2. Impact resistance: The toughened ceramic ensures that the ceramic is not easily broken and can bear the impact of large materials;3. High temperature resistance: It can be operated at 0℃-250℃ for a long time with a special installation method such as welding installation.4. Convenient installation and replacement: It is provided with a whole liner, which is convenient for replacement and installation and reduces after-sales service;5. Reduce maintenance: Excellent wear resistant ability greatly reduces the frequency of maintenance, saving costs and labor. Product Applications:This kind of wear-resistant ceramic bonding steel liner is often used as a wear-resistant lining for material conveying equipment in room and high temperature environments, and can withstand the high impact of large materials with a special ceramic material.Technical Specifications:

Joined using a special process, the Hybrid Liner combines two liner materials and their favorable properties. The interior is made of polyurethane and protects the residual limb and bony structures thanks to its shock absorbing characteristics. At the same time, it ensures optimum pressure distribution across the entire residual limb, both for passive and active generation of the vacuum. The outside of the liner and the integrated vacuum flap are made of silicone, proven in everyday use thanks to its robustness. This is particularly important when the vacuum flap is folded over the inner socket to create an airtight seal for the system. Application: On the subject of abrasion with respect to rubber linings, the following statements must be considered.1- There are two types of abrasion one may encounter, impingement and sliding.2- Impingement abrasion occurs when particles strike the surface of the rubber (or any other surface).3- Sliding abrasion occurs when another surface slides across the rubber.4- In virtually every case the abrasion can be expected to be a combination of impingement and sliding.5- Predominantly impingement abrasion occurs in chutes, sandblast hose and anywhere rebound is observed.6- In the impingement process, particles hit the surface and any stresses produced are distributed evenly if the rubber yields easily, especially when the particles strike at a 90° angle to the surface.

Canoe Liner Benefits QMX has been manufacturing wear liners of all types for over 25years. From Bolt on to weld in, canoe liners or skirting liners, with steel back or ceramic face we can supply all your requirements. QMX  manufacture impact and wear resistant liners in almost any size and shape from the highest quality materials specifically chosen for your environment. We can work with your drawings to assist with liner layout and tag each liner for installation to the layout drawing. We can help you map out your wear lining requirements for any size or configuration.

Chute Linings are designed to be an integral part of a conveyor system. Our pre-engineered chute lining protects and cushions the chute from the material being handled; Skirt Liners prevents fugitive materials from escaping and damaging the conveyor loading areas. We can build, design, fabricate and install chutes, and also repair and re-align existing chutes.

Keeping product on the line and off of adjacent walkways and equipment is critical to maintaining a safe and productive work environment. Our tough skirting liners are available in solid rubber or a combination rubber/ceramic matrix, our high wearing skirt liners keep ore in line and protect your equipment, saving time and money while increasing production. Handy Tee slot mounting allows for use in skirting or solid wall wear applications and are interchangeable.Solid Rubber or Ceramic / Rubber with steel backing plate and Tee Bolt slots for easy mounting means the entire wear face is solid with no holes to catch material and cause premature wear or bolt deterioration. Liners can be adjusted easily up or down to achieve the best fit.QMX can supply wear and skirting solutions for all types of material conveyance wear and impact areas. Custom liners are available for specialty applications such as wood and food processing and handling.Examples of Use· Conveyor Skirting· Chutes· Hopper wear areas· Impact protection· Material transfer points· Overhead conveyor lines· Primary impact areas· Rail and Port loading terminals· Rock boxes· Screen Deck protection· Screen discharge areas· Screen undersize chutesFeatures: · Highly effective particularly where material is being bulk loaded onto the conveyor to control the material until it becomes stable.· The liners are steel backed and made to fit existing loading stations.· They are manufactured to conform to the belt with the ability to adjust the height to fit the belt and maximize the liner life.· The rubber thickness varies and ceramics can be added to fit the application.· In load-zones with high tonnage rates, Canoe Liners significantly reduce spillage, dust and wear.· Designed specific to your application, then custom manufactured.· Each metal-backed Canoe Liner comes with the ability to adjust the height to fit your conveyor belt.

Detailed description:QMX Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance.Generally,with the conveying pressure , thousands of salient point in alumina ceramic liner tile can have a positive traction to prevent slipping, extending the life of the roller conveyor.Which makes the drive roller life ten times more than the original drum .At the same time,each ceramic sheet has grooves spaced in a certain distance, enabling foreign matter like dust, dirt on the drum discharged along the trench, which makes the drum with a unique self-cleaning function, especially suitable for wet working environment.Alumina ceramic mosaic tile have various sizes available.Alumina ceramic characters: > High hardness with Moh's hardness 9 grade> High abrasion and chemical resistance> Special dumps designed for more wear resistance> Light weight with various sizes

High Alumina Ceramic Tiles Mats  Product Description:Alumina Ceramic square tile mats is combination of high hardness alumina mosaic tile and backed silk , paper or net .the low friction , smooth surface prevents materials build-up in low inclination installations. The square ceramic tiles make it possible to bend the sheeting which makes it perfect protection for con-ave and convex surface .the sizes of ceramic square tile matted can be easily be adjusted by bending the sheeting and cutting it in between the ceramic tiles .this alumina ceramic square tile matted has advantages including : no specialist tools required, can be applied to most substrates . Convenient design for fast and easy application .Alumina ceramic tile mats advantages :> High hardness with Moh’s hardness 9 grade> High abrasion and chemical resistance> Easy installation by epoxy resin glue water> Easy mending if someone hex tile drop off> Various of alumina ceramic hex sheet size availableSizes:L*WThk.Ceramic mats(stick on Sticker/nylon Mesh/Acetate/Paper10*103--10mm150*150mm17.5*17.53--15mm150*150mm, 300*300mm,300*500mm20*204--15mm300*500mm25*254--10mm/12*126--25mm/12.5*12.56--25mm/

QMX Ceramic mosaic mat are of 2 shapes, square alumina ceramic mosaic tiles and alumina ceramic hexagon mosaic mat, inlaid on the surface of equipment and work area by rubber or glue. They are designed to protect equipment and work area by abrasion resistance, acid and alkali corrosion resistance and other characteristics. Alumina ceramic mosaic tiles can be used in flat areas and curved surfaces. DescriptionCeramic mosaic mat as wear resistant liner materials and easy fixing process is popular in the field of wear-resistant. It is widely used as wear liner for pulley lagging, rubber ceramic plate and kinds of irregular surface of equipment and facilities. It can be easily installed and fixed by special adhesive. Popular Sizes Of Alumina Ceramic Mosaic Tile MatsPopular sizes of the flat alumina tiles as follows:500*500*6mm 4mm ceramic+2mm rubber500*500*8mm 4mm ceramic+4mm rubber500*500*10mm 6mm ceramic+4mm rubber500*500*14mm 10mm ceramic+4mm rubber500*500*20mm 15mm ceramic+5mm rubber500*500*25mm 20mm ceramic+5mm rubber500*500*30mm 25mm ceramic+5mm rubber Product Features1) Suitable for lining on irregular surfaces2) High strength3) High hardness4) High density5) Acid and alkali resistant6) Corrosion resistant7) Good impact resistance

Product Name：Alumina Ceramic Hexagonal TilesProduct H.S Code:690912Product Materials：AluminaProduct Color：WhiteCertificate:ISO9001Customized：AvailableProduct Packaging:Cartons and Pallet Product Details：QMX alumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market.  Alumina Ceramic Tile is of high wear resistance, acid and alkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel Size of Alumina Mosaic Ceramic ( square / Hex.) Tiles

 Product introduction:Wear-resisting ceramic-lined pipe can be applied to the pipeline transport of materials, in the long-term pipeline transport, the pipe wear is serious, especially pipe elbow, often because of long-term wear and tear caused by the pipe damage, pipe elbow impact force is large, wear is serious.Ceramics have excellent impact resistance and super wear resistance, usually used in the inner wall of the pipe and equipment, to protect the pipe, reduce wear, impact resistance.The wear-resisting ceramic lining is installed in the inner wall of the pipeline in the form of pasting, welding, dove-tail and so on to form a firm anti-wear layer. With its super wear resistance, it is widely used in pneumatic conveying and hydraulic conveying systems in industrial enterprises.It is widely used especially in the environment with severe impact corrosion.Advantage:Longer service lifeTemperature resistance and aging resistanceLight weightThe surface is smoothCeramic staggered joint installationEasy installation

Abrasion Resistance Ceramic Lining PipeAbrasion resistance ceramic lining pipes are designed and lined with high quality alumina ceramic material like alumina rings. The abrasion resistance ceramic lining pipe as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer steel pipe. We can produce abrasion resistance ceramic lining pipe as per customer’s requirement and application.Alumina ceramic specificationsChemical Composition and Physical PropertiesCompositionAl2O3≥92%≥95%Specific Density(g/cm3)≥3.60≥3.65HV Hardness HV20 N/mm2(MPa)≥980≥1000Rock Hardness HRA≥82≥85Bending Strength (MPa)≥220≥220Compressive strength (MPa)≥1050≥1300Fracture Toughness MPam 1/2≥3.70≥3.8Wear Volume(cm3)≤0.25≤0.20cPackingCtn box with palletsCustomized Tiles can be made.The most common applications of ceramic sleeve lined pipesIndustryMaterial1. Abrasive productsGrinding wheel granules2. Aluminium plantsCalcined alumina, bauxite, electrode, carbon, crushed bath3. Iron & SteelSinter dust, limestone, lime injection, coal, iron carbide, alloy additives4. Mineral wool & insulation productsPerlite, stone dust, refractory fibers, production wastes, dust from sawing operations5. FoundriesMolding sand, dust collection6. Glass plantsBatch, cullet, quartz, kaoline, feldspar7. Breweries, grain processing, feed millsCorn, barley, soy beans, malt, cocoa beans, sunflower seeds, rice hulls, malting plants8. CementClinker dust, limestone, cement, fly ash, coal, blast furnace slag9. Chemical plantsCaustic lime, fertilizers, lime dust, chrome ore, paint pigments, plastic pallets with glass fi bers10. Mineral mining plantsKiln feed, ore concentrate, coal tailings, dust11. Coal fired power stationsCoal, fly ash, pyrites, slag, ash, limestone12. Coal minesCoal dust, mine waste for backfi lling13. Technical carbon productsTechnical carbon, dust, graphite for electrodes

Material of Cyclone liner 1. Alumina2. RBSiC silicon carbide3. ZTA Dimensions can be customized by client’s request. Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. Product Introduction: Seperator cyclone equipment is mainly abrasive damaged by handling material, QMX can design ceramic cyclone liners according to customer's cyclone size and wear resistance requirement. ceramic tile liner cut and then composed . Product Application: Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client’s wear application. The Tailor-made ceramics had the advantage of low wear, high hardness and impact resistance , it widely used for the chutes, hoppers, bunkers , pipelines in the mining, power generation, steel plant, steel plant industries, it make cost effective performance and reduce the maintenance cost and down-time for the clients

RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness with high strength,high wear resistance, corrosion resistance, high temperature resistance, which has been widely used as the liners or parts in corase particles classification, concentration, paper making, chemical, electronics, washing and mineral processing industry. Property:*Superior wear resistance, impact resistance and corrosion resistance*Excellent flatness and temperature resistance up to 1380℃*Excellent oxidation resistance* Good dimensional control of complex shapes*Easy installation* Longer service life ( about 5 times more than that of alumina ceramic and 6 times more than that of polyurethane) Applicaion of RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness :RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness has high hardness, high temperature, abrasion resistance, oxidation resistance, acid and alkali resistance characteristics,which is widely used for wear-resisting lining of hydraulic cyclones, flue gas desulphurization pipes and coal slurry conveyor pipelines.Thickness available: 4mm - 25mmShape available: Tubes , Tee pipes, Elbows, Cones, Rings and so on.  Other RBSiC / SiSiC reaction bonded silicon carbide products:The main products of reaction bonded silicon carbide ceramics are: cross beams, rollers, coling air pipe,burner nozzles,thermocouple protecting tubes,temperature measuring parts, radiant tubes, desulfurization nozzles, crucible,batts, wear resistant lining materials,plates, seals, rings and special shaped structural parts.

Cyclone mainly handles different sizes of dust particle.and suffer heavy wear damage during long time operation .which inevitably cause cyclone equipment ,even whole equipment working link stop to work and kinds of maintenance cost . Engineered Alumina ceramic lining tile design lined cyclone maximum efficiency of separation. QMX can design wear ceramic liner for any size cyclone , no matter wet or dry application.  

Ceramic Lined Cyclone parts provides exceptional wear resistant property and are used highly wear prone areas like apex, cone, vertex finder etc area. In the industries like coal production, power generation, mineral processing and many other application entire cyclones are lined with ceramic liner.Features of our Ceramic Lined Cyclones:· The ultimate in alumina tiled cyclone engineering design· Maximum efficiency of separation· Cost-effective· Superiority of design confirmed by Computational Fluid Dynamic Analysis· Minimized turbulence· Engineered tiles are designed specifically for your application· Long lasting wear surface· Reduced energy usage

The material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications：·Coal·Mining·Cement·Chemical·Steel

The material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.  ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications：· Coal· Mining· Cement· Chemical· Steel

Trapezoidal Pipe Ceramic Lining PlateProduct Introduction:Trapezoidal pipe ceramic lining plate is suitable for wear-resistant lining of pipes and elbows with a diameter of less than 900mm. Trapezoidal lining plates of various specifications can be customized according to the diameter of pipes and elbows, so that they become a complete circular surface during final construction. The board is tightly combined with the board. The wear-resistant ceramic lining plate of the trapezoidal pipe is fired in a tunnel kiln, and the kiln temperature is stable. The fired ceramic lining plate is uniform in color, which has the texture of jade, and the surface is neat and free of black spots.Advantages:Trapezoidal pipe ceramic lining plate has the characteristics of wear resistance, corrosion resistance, high temperature resistance, high impact resistance and convenient construction. It’s the ideal material for surface wear of conveying equipment. It is very safe and reliable to use the trapezoidal pipeline wear-resistant ceramic lining in the occasion of high temperature corrosion, high temperature wear or high temperature erosion.Under the same industrial and mining conditions, its service life is 10 to 20 times of the life of cast stone, wear resistant alloy cast steel, steel plastic, steel rubber and other materials.ItemLengthWidthThicknessAlumina palin Tile50-150mm25-100mm6-50mmAlumina Weld-on tile ( Weldable tiles)50-150mm30-100mm10-50mmAlumina Pipe tile（Trapezoidal)50-150mm20-100mm8-50mm

CERAMIC PIPE LINING Y-Type TeeMonolithic & Mosaic Advanced CeramicsQMX Ceramic Solutions offers a range of ceramic materials for your pipe lining applications. QMXcan offer advanced ceramic materials in both monolithic and mosaic forms for your pipe and equipment lining applications.QMX Ceramic Solutions offers a complete material portfolio of ceramic materials including; Aluminum Oxide, Zirconium Oxide, Zirconia Toughened Alumina and a variety of sintered and reaction bonded Silicon Carbide compositions for your extreme corrosion, abrasive and wear environments.  Carbon-Graphite bearing and seal face materials are also available upon request. Application range· coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe;· iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.;· cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.;· petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe.

92% Alumina Wear LiningsAlumina Wear linings are protective covers installed in areas subjected to wear. They are widely utilized in mining, aggregates and cement industries processing hard materials that are tough on equipment. The right wear lining prolong the lifetime of equipment, improve material flow, reduce noise, and thus increase the production capacity. ★Applications Be used in Coal, petroleum, steel, coal fired power generation industries, etc. As the wear-resistant liner to protect the surface of the transport equipment being worn.★FeaturesBeing fired under high temperature, wear-resistance, shock resistance, acid and alkali resistance, its theory wear-resistance is equivalent to 260 times of manganese steel, 170 times of chromium steel, can enhance the life time of equipment.★Size(We could produce as your required)Item(Length)mm(Width)mm(Thickness)mmNote150×1001501006-50Flat tile150×10015010012-20Welding tile with hole100×1001001006.5-15Flat tile10×10 mat10103-10Square17.5×17.5 mat17.517.54-10Square20×20 mat20203-20Square11.55×11.55 mat11.5511.553-10Square12.5×12.5 mat12.512.53-10Square50×5050505-15Flat tile120×80120806-20Welding tile with hole150×601506010-25Flat tile100×81.6/78.510081.6/78.520Curved tile

Alubit High Alumina ceramic Grinding Cylinder is used as grinding media for ceramic body and glaze preparation. It’s high purity and low abrasion loss make it to be suitable for both wet and dry superfine grinding of alumina, zirconium silicate, glaze, kaolin clay, quartz, feldspar, inks and ceramics in ball mill.Product Features:(1)Excellent wear and corrosion resistance; Chip-proof, acid-resisting, alkali-resisting, anti-abrasion, high thermal shock resistance;(2)High density and small thickness can increase the effective ground space and increase the yield;(3)Low wear loss and long service life (it is 3-5 times compared with nature stone liner and 23 times compared with rubber liner),which can reduce the installation times;(4)Main material is alumina which has no pollution to the grinding object,Easy to clean;(5)Shorten milling time and increase efficiency. Application:QMX High Alumina Grinding Cylinder is used as grinding media for ceramic body and glaze preparation. It’s high purity and low abrasion loss make it to be suitable for both wet and dry superfine grinding of alumina, zirconium silicate, glaze, kaolin clay, quartz, feldspar, inks and ceramics in ball mill.Technical Data: Specification (Size):Product Diameter (mm)Height(mm)CylinderD30/40 /50/ 60D30/ 40/ 50 /60(with chamfer ) R0.5R0.5Remark: Any other sizes are available upon customer’s requests.CategoryHC92HC95HCT95Al2O3≥92%≥95% ≥ 95%ZrO2///Density≥3.60g/cm3≥3.65g/cm3≥3.70g/cm3Water Absorption ≤0.1%≤0.1%≤0.1%HV 20≥950≥1000≥1100Rock Hardness HRA≥82≥85≥88Bending Strength MPa≥220≥250≥300Compression strength MPa≥1050≥1300≥1600Fracture Toughness KIc MPam 1/2≥3.7≥3.8≥4.0Wear Volume≤0.25cm3≤0.20cm3≤0.15cm3Benefits>  Suitable for wet grinding and dry grinding>  Forming by HIP isostatic pressing makes the cylinder’s hardness is better than the rolled grinding ball.and the chamfer edges makes the cylinder smoother to grind.>  The high purity raw material of Australia alumina powder and technology keep the media in the best to wear the abrasion and also could keep the grinding time longer than other grinding media.  Product Packaging: PE Bag (25kg/bag)+Pallet

ZIRCONIUM TOUGHENED ALUMINAZTA - Aluminum ZirconiumZTA（Zirconia Toughened Alumina）Liners  Zirconia Toughened Alumina Ceramics also named ZTA ceramics, zirconium oxideceramics, which is white, corrosion resistance, chemical stability,a special combination ofaluminum oxide and zirconium oxide. QMX Ceramics technicians mix high purity aluminawith zirconia by the process of transformation toughening,making composite ceramic linermore tougher,harder,wear resistance over alumina alone,and lower cost than zirconia. Zirconia toughened alumina is a composite of alumina and zirconia which leads to an increase in strength and fracture toughness as compared to other aluminas.INCREASED FRACTURE TOUGHNESSThe high fracture toughness gives it very good edge strength and makes the material ideal for components subjected to impact loading.EXCELLENT WEAR RESISTANCEDuring the sintering process, an extremely smooth microstructure is achieved which leads to superior wear performance.GOOD THERMAL CONDUCTIVITYZTA materials provide for good dissipation of heat generated by friction. Chemical composition:% ZrO2: 20.8%Al2O3: 76.8%Physical properties: Density: 4.216g/cm3Compressive strength: 1150MpaVikers Hardness HV10: 1481MpaTotal Porosity: 1.6%Fracture toughness(KIC (MPam-1/2): 3.5Wear volume: 0.15cm3 

QMX will design and engineer ‘fit-for-purpose’ wear liner to achieve service longevity, predictable wear rates and liner layouts to suit the asset and application. Ceramic rubber wear liner is made from rubber or polyurethane, alumina ceramic tiles, and steel backing plate through the hot vulcanizing process.  it is applied for bins, hoppers, chutes, etc Type of Ceramics:– High quality 92%, 95%, 99% alumina ceramic tiles, ZTA Tiles, RBSIC Silicon Carbide Tiles– 3-10mm steel backing plate (studded)– Durable Rubber protective coating– Superior bond strength (>6MPa)– Available in all shapes and sizesFeaturesBenefitsTwelve times more durable than Steel (proven by trials)Reduces cost of Annual Maintenance and Wear protection materialEnhanced service life at critical operating conditionsReduces shut down frequency, hence production costVarying shapes and thickness ceramicAppropriate selection possible to meet  varying duty conditionsPredictable wear patternReduces production downtimeApplication: Product variants are selected based on the duty condition and the surface chosen for lining. This type of liners can be installed in chutes, launders, bins, feeders etc. where low to medium degree of impact resistance and very high degree of abrasion resistance is needed.Product ConstructionCeramic cylinder floating in rubber matrix with steel backing for tougher applications with larger material flow which contain some coarser material.Ceramic tiles of varying shapes and thickness with rubber and steel backing, ceramic wear plates have large and very hard ceramic locking tiles vulcanized into a matrix of wear resistant rubber.Ceramic tiles of varying thickness with rubber backing square ceramic tiles make it possible to bend the sheeting which makes it the perfect protection for both concave and convex surfaces.Ceramic tiles floating in rubber matrix with steel backing easy to fit to existing conveyors and will reduce material spillage giving longer belt and component life.   

Ceramics wear resistant· Wear Resistant: Manufactured with fine-grain alumina ceramic which is 12 times more wear resistant than steel· Optimal Arrangement: The exposed ceramic faces are optimally arranged to minimize the base material exposure and extend useful life· Slip Resistant: The embossed ceramic surface greatly improves belt traction· Variety of Options: ceramic tiles are offered in a variety of shapes, sizes, and thicknesses to suit any application Ceramic: 92% & 95% Alumina, RBSiC, ZTAAvailable with square, rectangular, cylindrical or hexagonal,etc.Cushion Rubber/ PU: Superior rubber/PU compound, impact-absorbingConnection: Steel plate and studs / cn bonding layer, both available to suit different types of applicationsThe thickness of complete liner, ceramic and rubber/PU are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc.

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.Type of CeramicsRubberSteel/Metal 92% AluminaNatural rubberHardness 60 A235A95% Alumina  99% AluminaZTA Zirconia Hex Tile mats Regular sizes:Panel Size300×300,250×250,500×500,600×600mmCeramic size19x19, 21x21, 40x40 Hex tile Alloy Steel Sizealloy steel plate with thickness ranging from 3 mm to 10 mmRubber ThicknessDepends upon the impact stress expected.Remarkmetal+rubber+ceramic / rubber+ceramicplain surface or spherical surface.The steel bolt also available upon requestsPacking:Wooden Crate   Ply-Wood Pallet 

Rubber Embedded Ceramic Wear Tile Panels alumina ceramics is one of the hardest of all natural substances. Even under extremely abrasive conditions, no material can compete with its extreme hardness and wear resistance. It has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Ceramic Wear TilesCeramic wear resistant tiles form part of QMX’s range of engineered ceramic solutions. This range of wear solutions provides high-levels equipment protection from material abuses, extending the life of mineral processing equipment in mining, mineral extraction and power generation applications. QMX’s wear-resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.Ceramic wear-resistant tiles are pressed with chamfered sides and cut precisely to the required shape, ensuring that gaps between the ceramic wear-resistant tiles are minimised and tile wear is reduced as chipping is eliminated.Benefits of Ceramic Wear-Resistant Tiles:· Zero friction against minerals· The highest protection against abrasion and corrosion· Wear protection up to 400°C· Longer life than traditional wear protection· Reduce downtime and maximise your plant’s productivityCeramic: 92% & 95% Alumina, RBSiC, ZTAAvailable with square, rectangular, cylindrical or hexagonal,etc.Cushion Rubber/ PU: Superior rubber/PU compound, impact-absorbingConnection: Steel plate and studs / cn bonding layer, both available to suit different types of applicationsThe thickness of complete liner, ceramic and rubber/PU are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc.

Ceramic/rubber lining material is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square, rectangular or hexagonal „SW“) vulcanized in special rubber with CN bonding layer. Properties • CN bonding layer provides fast andlonglasting adhesion• Highest abrasion resistance• Reduces operating costs• Long service life increases the efficiencyof your equipment• Good resistance against weather Area of application • Lining against extreme wear throughabrasion at high speeds• For simple to medium duty applicationsin mining, gravel, sand and stone breakingmills and other industrial sectors• In applications like pipelines, vibratoryfeeders, cyclones, skips, bunkers, chutes,loading points, slides, hoppers, silos

Abrasion is always unavoidable in the processing and transport of bulk materials. The falling material flow causes particularly strong impact. We offer our customers best solutions with the high-quality ceramic wear matrix(with/without steel plate and bolt), in order to achieve an optimal result in increasing the impact resistance and reducing the abrasion and noise.  Features：* Extremely high impact resistance* Low friction coefficients*Noise reduction* easy and fast montageApplications:*Lining of funnels and containers*Slides and transfer stations*Pipeline case*Vibration chutes and chute boxes*Application at the transfer pointsType of Ceramics : * Cylinder *Hex Tile* Rectangular* Square*Cube 92%, 95%, 99% Al2O3, ZTA, Zirconium, RBSIC Silicon Carbide Dimension of the Liners: Regular&Customized,Max L800*W800mm

Cold Bonded Wear PanelsQMX Wear Panel solutions are ideal for a wide variety of mining, mineral processing and material handling for protection against extreme wear.ApplicationTypical application examples:· Chutes· Cyclones· Launders· Pipes and tanks· Conveyor transfer points· Screen beams, underpans and    components· Vibratory feedersKey features and benefits· 92% Aluminium oxide material.· Rubber compound blended with CN polymers.· Buffed CN bonding layer and buffed edges.· Manageable size and weight. Strip width 250mm makes it easy to install.· Fire resistant and antistatic (FRAS) rubber compound available.· Low sulphur rubber.· Ceramic tiles bonded to rubber on all sides (except top surface).· Supplied in square panels 500mm x 500mm.· Extreme wear resistance.· Outstanding adhesion to ceramic tiles, rubber and metal.· For optimum cold vulcanised adhesion.· Can be used in above and below ground applications.· Stable rubber hardness with age.· Resists tile cracking and pull out.· Easy to install.Rubber,Ceramic&Steel SpecificationS.No.MaterialAttributesProperties1Ceramic TilesMaterial92%, 95%, T95%,99%, ZTA2RubberComponentNatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥10.6MpaElongation at break ≥350%Shore Hardness45-65Adhesive between tile and rubber≥3.8 MpaAdhesive between rubber and equipment≥3.58MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness3-10mm4AdhesiveAppearanceBrown glutinous liquidSolid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºC

Chute ceramic wear liner tileThe ceramic wear liner backed steel plates are hot vulcanized together with the high tensile strength 7mm nature rubber sheet and 6mm steel backing plate. As a result the ceramics wear liner will have both advantages of the rubber impact resistance and ceramic wear resistance. Size of Rubber backed Alumina wear plates   1NO.sizeceramic+rubber+steelNote1500*500*5028+16+6Hex Tile L23.1xT282300*300*6350+7+6147*97*503300*300*3525+4+6147*97*254298*298*6350+7+6147*97*505190*390*2515+4+6Hex Tile L12.5xT156500*500*2013+1+620*20*137450*400*6350+7+6147*97*508400*300*6350+7+6147*97*509450*300*6350+7+6147*97*5010300*200*3725+6+6147*97*5011300*200*3725+6+6147*97*5012300*150*6350+7+6147*97*5013500*500*5030+14+647.5*47.5*3014500*500*3220+6+647.5*47.5*3015500*250*3220+6+647.5*47.5*3016500*500*2820+2+6φ20*2017500*500*5040+4+6φ40*4018300*300*3320+7+6φ20*2019390*190*6340+17+6φ40*4020302*302*3220+6+6φ20*2021500*500*3220+6+6φ20*20Customized Sizes can be manufactured.FeatureModular Bolt-In SectionsNot Limited to Standard Sizes and ThicknessesHighly CustomizableFast Installation & ReplacementCost EffectiveImpact AbsorbingAbrasion ResistantNoise ReductionLighter Compared to Steel

Superior wear resistance of high alumina ceramics.Energy-absorbing rubber cushions, more impact resistant.Extend wear life of your production line, reduce maintenance and downtime.Alumina ceramic lining is a high abrasion-resistant wear product, it is a combination of high alumina ceramic tiles and natural rubber.High alumina ceramic lining offers wear protection and can extend service life of chute or other equipment significantly, wear life of high alumina ceramic is approx. 5 timers longer than rubber and 10 times longer than steel. Installation for ceramic lining1. Rubber ceramic lining produced with steel plate and stud-fixed to steel plate by studs, nuts and washers.2. Ceramic lining with cn bonding layer.-be bonded to steel plate by adhesive.3. Alumina ceramic lining can also be produced with steel or aluminum channel-fixed by studs

The pulverized coal system of the power plant includes three parts: raw material, pulverized coal and pulverized coal. The pipeline for conveying pulverized coal runs every day.  It will not take long for the general metal composite pipeline to be worn through, resulting in powder leakage and affecting the normal operation of the power plant. We suggest the use of wear-resistant ceramic composite pipe, wear-resistant ceramic liner or ceramic pipe attached to the inner wall of the pipe, to form a strong wear-resistant layer, to resist the erosion and wear of coal powder.Because of the high wear resistance of wear-resistant ceramics, its Rockwell hardness is greater than 82HRA, Mohs hardness has reached grade 9, wear resistance is more than 10 times of high chromium cast iron material. And alumina ceramics have excellent corrosion resistance, can transport strong acid, alkali and other corrosive substances, can be widely used in chemical, metallurgy, steel, cement and other industries. Alumina ceramic composite pipe can effectively solve the problem of wear in power plant, prolong the service life of equipment more than 5 years, and ensure the safe operation of coal powder system in power plant.

alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Wear-resistant hex mats prevent erosion and abrasive wear in conveying and bulk material handling systems. Their flexible design allows for lining of intricate systems including fan blades, chutes, hoppers, and more.Order quantities may range from one box of ten mats up to container loads. Mat Size RangeThickness Range: 1/8” through 1” (Metric: 3-25mm)Size Range: 6” x 6”, 12” x 12” 12”x20” (Metric: 150x150mm, 300x300mm, 300x500,mm)Technical SpecificationsCeramic Material: 92%, 95% Alumina Surface Finish: As-FiredDimensional Tolerance: ±1%L*WHNote10*103--10mmBulk pieces or Mats17.5*17.53--15mmBulk pieces or Mats20*204--15mmBulk pieces or Mats25*254--10mmBulk pieces or Mats12*126--25mmBulk pieces or Mats12.5*12.56--25mmBulk pieces or Mats

High Alumina Ceramic Tiles Mats  Product Description:Alumina Ceramic square tile mats is combination of high hardness alumina mosaic tile and backed silk , paper or net .the low friction , smooth surface prevents materials build-up in low inclination installations. The square ceramic tiles make it possible to bend the sheeting which makes it perfect protection for con-ave and convex surface .the sizes of ceramic square tile matted can be easily be adjusted by bending the sheeting and cutting it in between the ceramic tiles .this alumina ceramic square tile matted has advantages including : no specialist tools required, can be applied to most substrates . Convenient design for fast and easy application .Alumina ceramic tile mats advantages :> High hardness with Moh’s hardness 9 grade> High abrasion and chemical resistance> Easy installation by epoxy resin glue water> Easy mending if someone hex tile drop off> Various of alumina ceramic hex sheet size availableSizes:L*WThk.Ceramic mats(stick on Sticker/nylon Mesh/Acetate/Paper10*103--10mm150*150mm17.5*17.53--15mm150*150mm, 300*300mm,300*500mm20*204--15mm300*500mm25*254--10mm/12*126--25mm/12.5*12.56--25mm/

Product Name：Alumina Ceramic Hexagonal TilesProduct H.S Code:690912Product Materials：AluminaProduct Color：WhiteCertificate:ISO9001Customized：AvailableProduct Packaging:Cartons and Pallet Product Details：QMX alumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market.  Alumina Ceramic Tile is of high wear resistance, acid and alkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel Size of Alumina Mosaic Ceramic ( square / Hex.) TilesL*WHNote10*103--10mmBulk pieces or Mats17.5*17.53--15mmBulk pieces or Mats20*204--15mmBulk pieces or Mats25*254--10mmBulk pieces or Mats12*126--25mmBulk pieces or Mats12.5*12.56--25mmBulk pieces or Mats

QMX Ceramic Tile is a preferred liner option in areas of extreme small particulate abrasion with minimal impact. The 90% fine grain, high grade alumina is manufactured to the highest standards, producing a premium product that can hold up to your most abrasive materials. Ceramic tiles offer great mechanical properties with superior sliding abrasion resistance.QMX Ceramic Tiles are offered in several thicknesses to address the requirements of your specific application. QMX Tiles are offered with a choice of attachment methods for optimal performance.ADVANTAGES· Greatest Level of Sliding Abrasion Resistance· Cost Effective· Multiple Thickness Options· Chemical Resistance Attachment Options: Epoxy or Weld-in STANDARD THICKNESSESThickness1/4″=6mm1/2″=12mm3/4″=20mm1″ =25mm2″ = 50mm

Ceramic tiles have excellent abrasion and wear resistant qualities and are ideal for use in transfer chutes, piping systems, hoppers, etc.  Typical markets include grain, coal-fired power generation, mining, cement, and more.QMX Manufactures a full range of high-density, fine-grain, wear-resistant alumina ceramic wear tiles to prevent erosion and abrasion in conveying and bulk material handling systems.  Our alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Weldable tiles are provided with a hole though the tile, a carbon steel weld cup, and a ceramic plug for welding in pace onto a steel substrate.LengthWidtThickness50501550501750502060203560401070701070701575752075752575753075753510050810050121005012.510050151005020100502510075121007520100752510075301001001010010012100100151001002010010025100100301001003510010040100100451208081208010120801212080141208015120802012080251208030150501015050121505012.71505015150502015050251505030150503515050401505050150100101501001215010014150100151501002015010023.5150100241501002515010030150100401501005015010070

REDUCE WEAR IN CRITICAL AREASAvailable in polyurethane and Alumina CeramicQuickly and easily installed into any pattern to help reduce wear in critical areas of your operation.Magnetic modular panels require no maintenanceNo welding, gluing or bolting necessaryOverall 35mm thick liner, perfect for covering holes in walls or chutesVulcanized with Polyurethane or Rubber Imbedded High strength rare earth magnets allow for installation using magnetic force alone No Bolting – No Welding – No Cutting to the applied area Eliminates the need for Hot Work permits in most areas Stay securely in place on vibrating screens and chutes Can be re-positioned easily and safely, when time permits, for the repair to be done permanently Can be field trimmed to fit unusual surfaces or conditions, due to the polyurethane material Custom Size Available Upon Request

As wear resistant ceramics lined pipe supplier, QMX ceramics can meet customized design and product kinds of alumina ceramic linings for lined steel pipelines. Several ceramic liner pipe wear solutions ways can be offered for client’s options. Solution 1: Lined with Trapezoidal/pipe tiles with size 150*23/21*20mm, 150*33/27*25mm, or other dimensions per the drawing. Advantage:Lower cost Solution 2: Lined with alumina sleeve/tubes&Elbow pipe tiles, with Dia.100-300mm, Length 100-500mm. Advantage: Easy to Fix & few gaps Solution 3: Lined with Mosaic lining pieces Mosaic pieces sizes: 17.5*17.5mm or 20*20mm, Thickness 3-20mmAdvantages: Suitable for Lining the small diameter Steel pipes.

Material of Cyclone liner 1. Alumina2. RBSiC silicon carbide3. ZTA Dimensions can be customized by client’s request. Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. Product Introduction: Seperator cyclone equipment is mainly abrasive damaged by handling material, QMX can design ceramic cyclone liners according to customer's cyclone size and wear resistance requirement. ceramic tile liner cut and then composed . Product Application: Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client’s wear application. The Tailor-made ceramics had the advantage of low wear, high hardness and impact resistance , it widely used for the chutes, hoppers, bunkers , pipelines in the mining, power generation, steel plant, steel plant industries, it make cost effective performance and reduce the maintenance cost and down-time for the clients.

Engineering alumina ceramic liner is different standard ceramic tile , designed and tailor-made with CAD Software to suit any type of customer’s components . QMX ceramics offer a range of wear resistant ceramics products that have been engineered to meet the equipment abrasive requirement of special angle , shape,radian,sizes etc.which can be perfectly installed without gaps and fitted for equipment. QMX has experienced to design engineering alumina tiler chute liner like hopper liner , cyclone liner etc. Also will help with your wear problems well .Products Characters :-- Long lifetime and maintenance free operation -- No operation interruption or production losses -- Maximum efficiency of separation --Perfectly fit for equipment without cutting Application industry > mining industry > Cement industry > Coal handling industry > Steel industry > Port industry > Power plant Technical data :Chemical Composition:Al2O3SiO2CaOMgONa2O92~93%3~6%1~1.6%0.2~0.8%0.1%Physical Properties:Specific gravity (g/cc)>3.60>3.65>3.70Apparent porosity (%)000Bending Strength (20℃, Mpa)220250300Compressive strength (20℃, Mpa)105013001600Rockwell hardness (HRA)828588Vickers hardness (HV20)105011501200Moh’s hardness (scale)≥9≥9≥9Thermal Expansion (20-800℃, x10-6/℃)888Abrasion Loss (Cm3)0.250.20.15

ZTA Ceramic wear lining is designed to be extremely resistant to abrasion even in high material flows and speeds, preventing material build-up. It has proven to be valuable especially in wearing mining and aggregates applications. As a material, ceramic has beneficial anti-corrosion properties that prolong wear life and improve impact resistance. Ceramic lining also reduce noise and vibration.ItemHV Vickers hardness and fracture toughnessAverage hardnessHV10Average toughnessMPam-1/2Bulk densityg/cm3Wear resistancecm3AL2O3ZRO2ZTAHV101490151015261512154315165.884.250.020≥77%≥20%KIC5.895.896.126.065.72BENEFITSOptimized designCustomize your ceramic lining based on operating dataLong service-lifeCombinations of ceramics and other materials ensure extra-long life cycleSuperior qualityQMX production facilities have strict quality assurance to ensure high, uniform qualityMaximum wear life of your ceramic lining reduces the need for expensive downtime for maintenance work. Utilizing ceramic lining also tends to have a positive impact on working environment since resistant material cut down vibration and noise, and thus reduce risks and improve safety of personnel.Common applications for ceramic lining are:· Chute lining· Conveyor lining· Cyclone cluster lining· Hopper lining· Pipe lining· Pulley lining· Spout lining· Transfer point lining· To prevent material build-up in wet applications· Any other application subject to wearOptimized designQMX can tailor the specific ceramic tile size, shape, and layout of ceramic lining to meet the specific wear needs for your plant equipment.We can utilize the exact process data from your operations to design and manufacture a lining solution that meets your production targets. Long service-life – lower total costsIn many applications the optimal lining properties are a result of combining the best properties of other materials and ceramics.Combining different materials ensures an extra-long lifecycle in comparison with other wear protections. The extraordinarily hard ceramic elements provide unique resistance to sliding wear, while the elastic properties of other materials like rubber effectively absorb shock impacts.We can design and manufacture wear lining using ceramics, rubber, metal, polyurethane, and combinations of these materials. Superior qualityThe ceramic linings are produced in our own facilities applying strict quality assurance programs at every phase of research, development, design and production.This results in high, uniform quality for the entire supply. Precise dimensions and close tolerances ensure that your ceramic lining answer the required needs.

  Silicon carbide CycloneReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Typical properties of silicon carbide are:Excellent thermal shock resistanceExcellent hot strengthExcellent abrasion resistanceGood thermal conductivityRelatively low coefficient of thermal expansionTypical applications for silicon carbide are:Kiln furniture for powder metal and ceramic processingKiln components including:hearthsentrance tilesskid railsmufflesside wallsarchesReaction Bonded Silicon Carbide PropertiesPhysical PropertyUnitsTypical ValueMicrostructure%87% SiC, 12% SiDensityg/cc> 3.02Apparent Porosity%< 0.1Max Use Temperature°C1380Flexural StrengthMPa250 @ 20°C280 @ 1200°CCompressive StrengthMPa2500Modulus of ElasticityGPa330 @ 20°C300 @ 1200°CCoefficient of Thermal Expansion1 x 10-6 in/in °C4.5Thermal Conductivity @ 1200°CW/mK45Poisson's Ratio-0.2Vickers HardnessGPa20-22

  Silicon carbide wear lining tiles/blockInner Lining and Blocks for Industry MaintenanceSiSiC: Moh’s hardness is 9.5 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 5 to 7 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. Wear resistant ceramic lining is conductive to make improvement of the production performance, the working efficiency, the reduction of maintenance costs and the increase profits.- Excellent wear and abrasion protection property.- Excellent corrosion resistance property- Excellent heat resistance property- Excellent impact resistance property- Excellent for ballistic protectionApplications:- Mining- Mineral processing (mineral beneficiation)- Power generation- Cement- Petro-Chemical Refining and Production- Coal washery- Steel- Defense (personal & vehicle armour).■ Specifications: Item Unit Data Temperature of application  ℃1380℃ Density G/cm3 ＞3.05Open porosity  % ＜0.1 Bending strength -A Mpa 250 (20℃) Bending strength -B MPa 280 (1200℃ ) Modulus of elasticity-A GPa  330(20℃) Modulus of elasticity -B GPa300 ( 1200℃ ) Thermal conductivity W/m.k 45 (1200℃ ) Coefficient of thermal expansionK-1 ×10-64.5 Rigidity /13 Acid-proof alkaline / excellent■ Available Shape and sizes:Thickness: from 6mm up to 25mm Regular Shape: SiSiC tiles, SiSiC Pipe tiles, SiSiC Three Links, SiSiC Elbow, SiSiC Cone Cyclone. Remark: Other sizes and shape are available upon requests. ■ Packaging: In carton box, packed in fumigated wooden pallet with net weight 20-24MT/20′FCL.

Ceria Stabilized Zirconia Grinding MediaIt is suitable for large capacity vertical mills for dispersion of CaCO3.It is suitable for high-efficiency horizontal mills.It is suitable for the production of high-viscosity paints and inks.It has high wear-resistance and a bright brown color, so there is no contamination caused by thecolor of beads. It is being used for TiO2 makers that require a true white color.It has high grinding efficiency, making it suitable for aqueous agricultural chemicals.It is suitable for the production of pigments and dyes.3.Chemical PropertyChemical Composition and Physical PropertiesCompositionZr020.8CeO30.2Bulk Density5.98~6.05g/cm3Packing Density≥ 3.90HV Hardness(GPa)≥ 11Standard Size0.4-6.0mmSphericity≥ 95Packing25Kgs4.Standard DimensionØ0.4-6.0mm5. PackageDifferent package as to meet different customer’s requirements.Wooden Crates       Drum      Plastic Pallet     Bulk Packing    Plastic Bucket

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%75% Alumina Grinding BallAl2O3(%)>75Fe2O3(%)<0.4SiO2(%)≤20Mohs hardness8Water absorption<0.01Bulk density(g/cm3)>3.15Wear loss(g/kgh)<1.6Crushing strength(3mm)>800NSizeØ0.5-13mmSphericity>95%60% Alumina Grinding BallAl2O3(%)≥60Fe2O3(%)<0.6SiO2(%)≤31Mohs hardness7Water absorption<0.01Bulk density(g/cm3)>2.8Wear loss(g/kgh)<1.6Crushing strength(3mm)>600NSizeØ0.5-13mmSphericity>95%99% Alumina Grinding BallAl2O3(%)≥99Others(%)<0.5Mohs hardness7Water absorption<0.01Bulk density(g/cm3)>3.90Wear loss(g/kgh)<1.6Crushing strength(30mm)>55000NSizeØ0.5-13mmSphericity>95%(4) Standard Dimensionø0.5-1mm, ø1.5mm, ø2mm, ø2.5mm, ø3mm, ø3.5mm, ø4mm, ø5mm, ø6mm, ø8mm, ø10mm, ø13mm,ø15mm, ø20mm, ø30mm, ø40mm, ø50mm, ø60mm(5) PackageDifferent package as to meet different customer’s requirements.Wooden Crates              Drum          Plastic Pallet         Bulk Packing

This alumina grinding media possesses excellent thermal properties. So you can grind down to the particle size you need to achieve.Better for some applications than porcelain, flint pebbles, or natural stones, Ultraming Alumina grinding balls are precisely engineered, down to the nanometer.Because when it comes to your ball milling process, every nanometer counts.DESCRIPTIONPROPERTIESShapeSpherical, cylindricalColorWhiteAlumina60%, 75%, 92%Ball size0.5-30 Rolling Type25-60mm Pressed TypeHardness7-9MohsSelf Wear Rate≤0.08g/kg.h

-High density-High fracture toughness-Large Specific density-Wear resistant,anti corrosion-PPM Grade wear loss  Applications:-Suitable for Electronic ceramic,ink,paint,pigments,coating,dyes,food,cosmetic,pharmaceutical industry which require high wear resistance and contamination-free from grinding media-Suitable for fine particle size production as high compression strength and narrow size distribution- Suitable for nano particle size production industry. Chemical PropertyYTZ yttria zirconia grinding beads propertiesItemsTypical ValuesCompositionWt%94.8% ZrO25.2% Y2O3Packing Densitykg/L3.7~3.9Bulk Densityg/cm35.95~6.0Hardness (HV)GPa>8Wear loss(g/kgh)≤1.3Crushing StrengthN(⌀5)≥16000Sphericity%≥95Standard sizemm0.3-30Packing25kgsPackageDifferent package as to meet different customer’s requirements.25kg/pails+Wooden Crates  

-High density-High fracture toughness-Large Specific density-Wear resistant,anti corrosion-PPM Grade wear loss  Applications:-Suitable for Electronic ceramic,ink,paint,pigments,coating,dyes,food,cosmetic,pharmaceutical industry which require high wear resistance and contamination-free from grinding media-Suitable for fine particle size production as high compression strength and narrow size distribution- Suitable for nano particle size production industry. Chemical PropertyYTZ yttria zirconia grinding beads propertiesItemsTypical ValuesCompositionWt%94.8% ZrO25.2% Y2O3Packing Densitykg/L3.7~3.9Bulk Densityg/cm35.95~6.0Hardness (HV)GPa>8Wear loss(g/kgh)≤1.3Crushing StrengthN(⌀5)≥16000Sphericity%≥95Standard sizemm0.3-30Packing25kgsPackageDifferent package as to meet different customer’s requirements.25kg/pails+Wooden Crates  

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Notes: We can make alumina wear tile according to your requirement.FeaturesHigh hardnessRockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainlessExcellent wear resistanceThe wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.Corrosion resistanceHigh alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.ThermostabilityWorking temperature of high alumina ceramics can be as high as 1400℃.Good self-lubricityHigh alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.Light weightThe density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installationWear solutions we provideThis is a complex process.Our engineers understand wear problems and specifysolutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.Applications• Chutes/Hoppers• Classifier Cones• Cyclone Separators• Elbows• Fan Housing & Blades• Lined Piping• Nozzles• Wear PanelsMarkets• Coal-fired Power Generation• Abrasive Material Handling• Chemical Processing• Food Processing• Iron/Steel Manufacturing• Mineral Processing• Powder/Bulk Solids Conveying• Pulp & Paper Manufacturing• Pulverizing & Grinding

Ceramic cyclone parts alumina spigot apexThe material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications：1.Coal2.Mining3.Cement4.Chemical5.Steel

1. ApplicationAlumina ceramic cylinder bushing liner / lining tube / sleeve lining with high abrasion resistance are widely used for  serious abrasive environments, such as chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including ,but not limited to:  ♦ Coal Preparation Plants                                          ♦ Coal Fired Power Stations♦ Mineral Processing Plants                                      ♦ Cement Plants♦ Chemical Plants                                                      ♦ Steel & Iron Plants♦ Railway Stations                                                     ♦ Ports    2. PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.  3. Standard DimensionOD12MM, ID10.2MM, THICKNESS: 8MM, H4.5MMdifferent sizes for your selectionProductIDODThicknessLengthRDegreeStraight Tube7610615150-250//Straight Tube10014020305//Straight Tube15018517.5150-250//Straight Tube15218215150-250//Straight Tube20024020305//

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.Engineered linings product is a speciality We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage . Feature· Excellent corrosion resistance property· Easily handled size and weight· Excellent heat resistance property· Excellent impact resistance property· Fast and safe installation· Lower production and maintenance costAlumina Ceramic Advantages· Professional technical team to afford CAD designs· Professional installation team to afford install service· Well established process as per international standards· Accept the standard and pre-engineered tiles QMX type of ceramic tiles-Alumina plain Tile-Pipe tile-Radius tile-Curved tile-Weldable/weld-on tile- engineered tile 

Customized Ceramic Wear TilesQMX offers a full range of shapes and sized ceramic tiles for your severe wear lining applications. QMX can offer standard sized tiles (square and rectangular), hex tiles as well as custom shapes and sizes for your demanding application.QMX  offers a complete material portfolio for these ceramic wear tiles including; several grades of Aluminum Oxide 92%, 95%, 99%, Zirconia Toughened Alumina(ZTA), Zirconia, Reaction Bonded Silicon Carbide as well as Sintered Silicon Carbide for your most extreme corrosion, abrasive and wear environments.Please contact us and allow our application engineers the opportunity to work with your engineering team to recommend the right advanced ceramic materials for your toughest challenges.

QMX wear and abrasion resistant linings reduce downtime and maintenance and are marketed throughout the world. These wear resistant linings serve a variety of processing equipment including hydraulic and pneumatic components and pipes handling large quantities of bulk materials. We offer wear solutions for iron and steel, mining, power, cement and other industries. We are your source for total custom piping solutions too! Complete planning, design, pricing, fabrication and installation. We know pipe!

Alumina Lining Brick(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3)Chemical PropertyCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3(4) Standard Dimension150x100xH40-90MM(5)PackageDifferent package as to meet different customer’s requirements.Wooden Crates carton Plastic Pallet(6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder.

Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms. 1. Standard tiles(alumina plain tiles)Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request. 2. Weld-on Tile Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding  3. Ceramic Mosaic Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. 4. Mosaic matsThe mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request. 5. Ceramic tubesCylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request. 6. ZTA ceramics The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C. 7. Customized elementsIt is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape.

Agate grinding media is made by the original natural agate ore after grinding, polishing and processing. Its hardness is >7, diameter size is ±1mm, the content of silicon dioxide is >97%. Mainly used for electronic material. high purity alumina and new materials’ grinding.Chemical Composition and Physical PropertiesMain CompositionAgtae-Sio2Main CompositionDensity2.65/cm3DensityWhiteIvory white or GreyWhiteHardness7.2-7.5MohsHardnessAbrasion resistanceGoodAbrasion resistanceShapeSphereShapeStandard Size5-8mm/6-6.5mm/10-15mm/15-25mm/25-38mmStandard SizeCompatible Ball Mill JarsAgate milling JarCompatible Ball Mill Jars

QMX manufactures a full range of high-density, fine-grain, wear-resistant alumina ceramic hex mats (hexagonal tiles). Our  alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Wear-resistant hex mats prevent erosion and abrasive wear in conveying and bulk material handling systems. Their flexible design allows for lining of intricate systems including fan blades, chutes, hoppers, and more.Order quantities may range from one box of ten mats up to container loads. Size RangeThickness Range: 3-25.4mmSize Range: 150x150, 250x250, 300x500, 500x500 mmTechnical SpecificationsCeramic Material:  92%, 95%,99%, ZTASurface Finish: White Dimensional Tolerance: ±1%Maximum Temperature Limit: 1,500° C

Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 150x150, 300x500 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20 mm. Special sizes are on the Customer's request. Alumina content: 92%, 95% and 99%Packing: 25kg pp bag on pallet 

The rubber-ceramic lining of pulley is particularly suitable in cases where slippage and excessive wear make normal rubber lining ineffective. Alumina ceramics tiles allow to maintain the correct position of the belt, even in conditions of high humidity, heavy pollution and abrasive impact. Also, by varying the thickness of the ceramic elements and the total thickness of the lining, it is possible to compensate the difference in diameters of the pulleys  A. Rubber:1. Material: NR&BR2. Density: 1.15 g/sm3. Tensile strength: 24 MPa4. Shore hardness: 60±55. Elongation: 360%6. Wear lost: 85 mm37. Ageing coefficient: 0.87 （70C°x48 hours） B. Alumina ceramics:1. Material: Al2O3  92-95%2. Density: 3.6 g/cm3 3. Colour: wight4. Wear lost:<0.20cm35. Hardness: Mohs 9

QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Weld-On alumina ceramic tiles are typically used in high temperature applications and are available in most sizes to suit your application on an ex-stock basis.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3

PU grinding mediaPolyurethane ball is zero pollution medium ball which purchased by part of the specific high-tech enterprise. Our company adopts the special processing technology to ensure the concentricity of the inner metal ball and outer polyurethane lining, greatly improved its service life, and safety character. Now it is widely used in the grinding and mixing of all kinds high grade materials.Our company can make various kinds of ceramic grinding media professional, is a high and new technology enterprise, has passed ISO9001 quality system certificate, can make high wear resistance and high strength aluminum zirconium silicate composite beads, and other production process, we has a patent for invention, production,received extensive recognition and application at home and abroad.Our product, include all kinds of grinding media(zirconia bead, alumina bead, zirconia silicate bead, ZTA bead) is mainly used in coating, paint, printing ink, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, special chemical and other industries, zirconia bead, mainly used in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)Specific Density 11.3kg/LTear Strength40-100KN/mShore A Hardness35-95Tensile Strength30-50MPaAkron abrasion＜0.053(CM3/1.61km)Deformation＜8%Working Temperature-25-80℃Insulation StrengthExcellentExpansion strength70KN/mGrease resistantExcellent

PU grinding mediaPolyurethane ball is zero pollution medium ball which purchased by part of the specific high-tech enterprise. Our company adopts the special processing technology to ensure the concentricity of the inner metal ball and outer polyurethane lining, greatly improved its service life, and safety character. Now it is widely used in the grinding and mixing of all kinds high grade materials.Our company can make various kinds of ceramic grinding media professional, is a high and new technology enterprise, has passed ISO9001 quality system certificate, can make high wear resistance and high strength aluminum zirconium silicate composite beads, and other production process, we has a patent for invention, production,received extensive recognition and application at home and abroad.Our product, include all kinds of grinding media(zirconia bead, alumina bead, zirconia silicate bead, ZTA bead) is mainly used in coating, paint, printing ink, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, special chemical and other industries, zirconia bead, mainly used in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)Specific Density 11.3kg/LTear Strength40-100KN/mShore A Hardness35-95Tensile Strength30-50MPaAkron abrasion＜0.053(CM3/1.61km)Deformation＜8%Working Temperature-25-80℃Insulation StrengthExcellentExpansion strength70KN/mGrease resistantExcellent

Curved pipe tile liner is a excellent wear-resistant material mainly pasted on the inner wall of pipeline or cyclone.It can reduce the wear and tear of the equipment and prolong its service life. According to different pipe curvature and length, we can customize different products for customers.Application:Curved pipe tile liner is mainly pasted on the inner wall of pipes, elbows and hydrocyclones in chemical, cement, mining industry etc.Properties:high hardnessimpact resistancecorrosion resistance 

QMX’s engineered ceramic solutions provide a complete range of ceramic wear resistant tiles (9.0 on the Mohs scale) that extend the wear life of your mineral processing equipment in the mining, mineral extraction and power generation industries.These ceramic tiles provide a hard wearing solution in the mining industry, with vibrating feeders, transfer chutes, cyclones, pipes and other traditional "high-wear areas". Engineered tiles are pressed with chamfered sides and then cut precisely while still in their green state, to the required shape. This ensures that gaps between the tiles are minimised and wear of the tiles is reduced as chipping is eliminated.Our Features & Benefits l Polishes to a smooth glassy surface – zero friction against minerals.l Provide the highest protection against abrasion and corrosion.l Easily installed, maintained and replaced. l Suitable for wet and dry processing applications.l Wear protection up to 400°C.Technical Data:CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3

Alumina ceramic tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.QMX’s wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3

Zirconium Silicate (ZS)Grinding BeadUltraming ZR-400 Ceramic Beads are specially designed for superfine grinding mills with high speed and energy input.Ultraming ZR-400 Ceramic Beads are ideal combination of high grinding efficiency and low wear rate. It can be widely used in energy intensive mills.Application:1. Metallic minerals like Copper, Silver, Nickel, Gold, Zinc, PGM, Lead, etc.2. Non-metallic minerals like Graphite, Calcium Carbonate, Kaolin Clay, Zirconium Silicate, Titanium Dioxide, Gypsum and Quartz, etc.3. Advanced Ceramic Materials, Frits and Glazes.4. Chemical Material, Paint, Pigment, Printing Ink, Dye. Specification:Densityg/cm3> 4.0Packing densityg/cm3> 2.4Vickers HardnessKgf/mm21,000 – 1,050Roundness%> 95Standard size*mm0.5-13Chemical compositioAl2O3, ZrO2, SiO2 and others* Other sizes are available upon requestPackaging:Standard: Net 1,000 KG in 1 Jumbo bag, 2 bags packed on 1 pallet, 20MT/20’FCL

1.ApplicationZirconia silicate grinding media, is mainly used in coating, paint, pigment, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, zirconia powder, mineral material, special chemical and other industries, also applied in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)2. PropertiesHigh strength, high fracture toughness, high corrosion resistance and super smooth surface, etc.Large specific gravity, abrasion resistance, PPM abrasion grade, high hardness.3.Chemical PropertyZrO2(%)≥50AL2O3(%)≤16SiO2(%)≤30HV hardness(HV5)≥9.5GPaWater absorption<0.01Bulk density(g/cm3)>4.08Wear loss(g/kg.h)<1.2SizeØ0.5-13mmSphericity≥95%ColorIvory White4. Standard DimensionØ0.5mm-13mm5.PackageDifferent package as to meet different customer’s requirements.Wooden Crates       Drum      Plastic Pallet     Bulk Packing    Plastic Bucket

(1) ApplicationZTA grinding media, is mainly used in coating, paint, pigment, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, zirconia powder, mineral material, special chemical and other industries, also applied in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.(2) PropertiesHigh strength, high fracture toughness, high corrosion resistance and super smooth surface, etc.Large specific gravity, abrasion resistance, PPM abrasion grade, high hardness.(3)Chemical PropertyZTA280ZTA320ZTA370ZTA380ZTA450ZTA470Al2O3(%)≥57≥70≥87≥66≥5≥3ZrO2(%)≥5≥5≥5≥18≥62≥70SiO2(%)≤30≤20≤5≤12≤30≤24HV hardness(GPa)≥7≥8≥12.5≥11≥10≥10Crushing Strength(N)≥250(ø1.5-2)≥800(ø3.5)≥1000(ø3)≥12000(ø8)≥1200(ø3)≥1300(ø3)Water absorption<0.01<0.01<0.01<0.01<0.01<0.01Bulk density(g/cm3)≥2.80≥3.15≥3.70≥3.78≥4.48≥4.60Wear loss rate(g/kg.h)≤1.5≤1.5≤1.5≤1.5≤1.5≤1.5Sphericity≥95%≥95%≥95%≥95%≥95%≥95%(4) Standard Dimensionø0.5-1mm, ø1.5mm, ø2mm, ø2.5mm, ø3mm, ø3.5mm, ø4mm, ø5mm, ø6mm, ø8mm. 10mm,13mm(5) PackageDifferent package as to meet different customer’s requirements.Wooden Crates       Drum      Plastic Pallet     Bulk Packing    Plastic Bucket

(1) ApplicationZTA grinding media, is mainly used in coating, paint, pigment, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, zirconia powder, mineral material, special chemical and other industries, also applied in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)(2) PropertiesHigh strength, high fracture toughness, high corrosion resistance and super smooth surface, etc.Large specific gravity, abrasion resistance, PPM abrasion grade, high hardness.(3)Chemical PropertyZTA280ZTA320ZTA370ZTA380ZTA450ZTA470Al2O3(%)≥57≥70≥87≥66≥5≥3ZrO2(%)≥5≥5≥5≥18≥62≥70SiO2(%)≤30≤20≤5≤12≤30≤24HV hardness(GPa)≥7≥8≥12.5≥11≥10≥10Crushing Strength(N)≥250(ø1.5-2)≥800(ø3.5)≥1000(ø3)≥12000(ø8)≥1200(ø3)≥1300(ø3)Water absorption<0.01<0.01<0.01<0.01<0.01<0.01Bulk density(g/cm3)≥2.80≥3.15≥3.70≥3.78≥4.48≥4.60Wear loss rate(g/kg.h)≤1.5≤1.5≤1.5≤1.5≤1.5≤1.5Sphericity≥95%≥95%≥95%≥95%≥95%≥95%(4) Standard Dimensionø0.5-1mm, ø1.5mm, ø2mm, ø2.5mm, ø3mm, ø3.5mm, ø4mm, ø5mm, ø6mm, ø8mm. 10mm,13mm(5) PackageDifferent package as to meet different customer’s requirements.Wooden Crates       Drum      Plastic Pallet     Bulk Packing    Plastic Bucket

Zirconium Toughened Alumina beads & balls are unique products, developed by our R&D team after several years of research and experiments. We adopt our experienced roll / granulation method for forming this type of products to make it specifically suitable for Mining wet grinding applications. Proved by many comparison wear rate tests, ZTA shows 4 - 30 times better in wear resistance than various quality High Alumina ( 90 - 92 % Al2O3 ) grinding media in global market, and its similar density enables this product to substitute High Alumina media very well.  ■ZTA (ZrO2-Al2O3) Medium Density Ceramic Grinding Media Advantages: -Optimal density-Compatible with all mill types-No breakage of the grinding media-Higher milling efficiency-Low wear rate-Economic advantageApplications: High Tech ceramicsContamination free millingSpecial Products or raw materialpreparation- Technical ceramics --Pigments. Paints-Dielectric materials- Electro ceramics --Production of printing and inks-Piezoelectric materials- Refractory materials- Coatings- Magnetic Materials- Coating Materials- Paper industry- Minerals- Agro Chemicals Packing :1. 25kg/bag,40bags on 1 pallet (Plywood pallet)2. 1000kgs/jumbo bag, 1 bag packed on 1 pallet. (Plywood pallet)3. 2000kgs/jumbo bag, 1bag packed on 1 pallet. (plastic pallet) Delivery: The grinding media is delivered in container of 20’FCL.Storage: The grinding media should be stored in a dry and clean place.Support:Please do not hesitate to contact us if you need further technical information about milling processes or applications. 

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.Type of CeramicsRubberSteel/Metal 92% AluminaNatural rubber Hardness 60A235A 95% Alumina 99% Alumina ZTA ZirconiaHex Tile mats Regular sizes:Panel Size300×300,250×250,500×500,600×600mmCeramic size19x19, 21x21, 40x40 Hex tile Alloy Steel Sizealloy steel plate with thickness ranging from 3 mm to 10 mmRubber ThicknessDepends upon the impact stress expected.Remarkmetal+rubber+ceramic / rubber+ceramicplain surface or spherical surface. The steel bolt also available upon requestsPacking:Wooden Crate   Ply-Wood Pallet 

CERAMIC LINER FOR EXTREME WEAR PROTECTIONMineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its life cycle is maximized to minimize down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.Composite Ceramic Wear Liners are ideally suited for wear and corrosion protection with the inclusion of extremely high wear resistance ceramic tiles coupled with the impact and energy absorbing resistance of the rubber matrix. This combined effect significantly reduces wear, leakage and the risk of damage to the equipment but also significantly decreases environmental and safety issues for operators.Ultraming supply a range of custom made Composite Ceramic Wear Liners made only from Alumina tiles embedded within a premium grade, wear and impact resistant rubber. These products are designed to be bonded into equipment using the CN bonding layer for ultimate bond strength and can be easily installed in place of existing lining materials such as steel or rubber.Composite Ceramic Wear Liners can be supplied as standard pads, or cut panels to meet customer drawings and specifications, or can be custom engineered to ensure maximum suitability for your specific application.Ceramic Wear Panels can also be supplied with steel backing for mechanical fastening onto equipment for quicker and easier replacement.Ultraming Composite Ceramic Wear Liners last longer, requiring less change-outs, reducing downtime and increasing the productivity of your equipment.

1. Detailed description:In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.QMX’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- StoragesS.No.MaterialAttributes Properties1Ceramic TilesMaterial92%, 95%, T95%,96%, ZTA2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break≥250%Shore Hardness45-65Adhesive between tile and rubber1.2-3.0 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquidSolid content20±3%Viscosity≥2.5 MpaPeel strength48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)3-75mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.

      Ceramic lined flexible rubber hoses  ceramic-lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. QMX hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.Dry abrasion line of powder delivery(Sand, grid, powdered coal, grain, cement and other fine powder)For both delivery and suctionFeaturesAbrasion ResistanceComposite of aluminum ceramics and rubber with high elasticity and strength for inner material.Excellent abrasion resistance against dry abrasion.Inner Rubber LayerInner rubber is complied by composite of ceramic balls (diameter ø3 to ø10) or Hex ceramic tiles and binder rubber with strong adhesion.Ceramic lining is 12 times more wear-resistant than stainless steelImpact resistant - virtually impossible to destroy the ceramic segmentsFlexible - minimum bend radius is roughly 12 times the hose I.D.Corrosion-resistant - compatible with most chemicals found in slurriesWide variety of end-connectionsPurchase any continuous length up to 65 feetTechnical SpecificationsSize Range: 1" to 12" I.D.Pressure Rating: 150 psig.Temperature Range: -100° F to 250° FEnd-Connections: Flanged, plain, etc.Standard SpecificationWorking Pressure: 0.98MPa, Max. Length: 10mN.D.in.I.D.mmO.D.mmWeight  kg/m25125.4523.7322001/1/431.8584.2402001/1/238.1665.150250.8796.1622002/1/263.5937.475376.21058.51004101.613811.9125512716619.71506152.419224.4OD and weight data is not garanteed, and may be changed due to working pressure and service condition.

1. Detailed description:alumina cubesThe Ceramic Cube is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:l Alumina 92: most common wear product with great wear resistancel Alumina 95: increased wear performancel Alumina 96: premium alumina for best wear resistancel Zirconium toughened alumina(ZTA):  increased strength and impact resistance2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. Product Specification:- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.4. Ceramic wear lining tiles for a variety of applications:Processing equipment:l Pharmaceutical clean roomsl Food processing plantsl Grain handlingl Mineral processingl Cement manufacturingl Chemical processingl Large Cyclones:l Coal-fired power plantsl Steel Millsl Asphalt Plantsl Petrochemical plantsl Pulp and paper millsCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density＞3.50g/ cm3＞3.60g/cm3＞3.65g/cm3＞3.70g/cm3＞3.83g/cm3＞4.10g/cm3＞5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3