Large Ceramic Bead filled Wearing Compound Kits

Product Overview

Large Ceramic Bead Filled Epoxy/Ceramic Wearing Compound

 

QMX's wearing compounds are unique patented epoxy resin systems containing diamond hard

ceramic beads that resist sliding abrasion.

DIRECTIONS FOR USE- Surface preparation:

Proper surface preparation is critical to the long term performance of this product. The exact

requirements vary with the severity of the application, expected service life, and initial substrate

conditions.

Type:

Ceramic bead size: 0.5-1mm, 1-1.5, 2mm

 

Technical Data

Item
Index
ColorGrey(White Grain)
Density(g/cm3)2.0
Weight Ratio(A:B)2:1
Operating time(min)10~30(can be customized)
Full cure time(h)4~24(Depend on Temperature)
Hardness after solidify(Shore D)100.0
Compressive strength(Mpa)111.0
Shear strength(Mpa)32
Working temperature(℃)-20~80(Customized for high temperature)


Instructions &Application

 

1.On all vertical or overhead applications, tacking welding expanded metal mesh onto the metal

substrate is strongly recommended prior to application of Wearing Compound. 2. Clean, dry, and

abrade application surface. The more thorough the degree of surface preparation, the better the

performance of the application. If possible, it is recommended that the surface be grit blasted to a

Near White Metal(SSPC-SP10/NACE No.2) Standard. For less severe applications, roughening the

surface with hand tools is suitable.

Mixing:

1. Measure 1part resin to 1 part hardener by volume or weight on a clean and dry mixing surface and

mix together until uniform in color.(If resin and hardener temperatures are 15 /60or below,

preheat resin only to about 21/90but not to exceed 37/100) . 2.Immediately after abrasive

blasting, rub a thin layer of material onto the surface to “wet” for good adhesion.

Operation:

1. Apply fully mixed material to the prepared surface.

 

2.Initially apply the material in a very thin layer

to “wet” out the surface and avoid air entrapment.

3. At 25/77, the working time is 30 minutes.

Working and solidify time depend on temperature and mass; the higher the temperature, the faster

the cure time .

4.Functional cure time is 4 hours at 25/77.

5.CAUTION! Use approved, positive

pressure, supplied-air respirator when welding or torch cutting near cured compound. Use approved

self-contained breathing apparatus when burning,welding, or torch cutting indoors near cured compound. Use approved respirator for dusts and mists when grinding or machining cured compound.

 

DO NOT use open flame on compound. See other cautions on Material Safety Data Sheet. 

Large Ceramic Bead filled Wearing Compound Kits  Large Ceramic Bead filled Wearing Compound Kits


Applications:

1. small particles of ceramic compound is generally used in a place where there are wear and corrosion,

such as slurry circulating pump, high sediment concentration of the pump, pipe, elbow rapid repair.

2.Desulfurization pipeline wear and tear repair, and now the pipeline is generally used vulcanized rubber,

but its wear resistance is in general, disassembly and transportation is not convenient, long maintenance cycle. These problems can be solved using the ceramic wearing compound.

3. fly ash pipeline repair, sewage pipe lining, conveyor screw and other mechanical parts.

 

Packing


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Zibo Qimingxing's Ceramic Bead Filled Wear Compound: Diamond-Hard Epoxy Resin for Pipeline, Pump, and Equipment Repair. Quick-Cure, Heat-Resistant Solutions for Mining, Power, and Chemical Industries.

FIRSTAR CORPORATION

STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION

Established a global quality management and environmental management system.

Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.

ISO 9001 International Standard For Quality Management

Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.

ISO14001 Environmental Management System Certification

Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.

ISO 45001 Occupational Health and Safety Management System Certification

ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.

Applications

🏭

Cement Industry

Used in raw material mills and cement mills for efficient grinding of clinker and additives.

⛏️

Mining & Mineral Processing

Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.

Power Generation

Used in coal pulverizers and ash handling systems in thermal power plants.

🏗️

Building Materials

For grinding ceramic raw materials, pottery clay, and other construction materials.

💊

Pharmaceutical

Suitable for pharmaceutical ingredient grinding requiring contamination-free media.

🎨

Paints & Coatings

Used for pigment grinding and production of various coating materials.

Product Advantages

01

High Hardness & Wear Resistance

Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.

02

Cost-Effective Solution

Longer service life means fewer replacements and reduced downtime for your production lines.

03

Low Abrasion & Contamination

Minimal material wear ensures product purity and prevents contamination during grinding processes.

04

Precision Manufacturing

Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.

05

Custom Sizes Available

We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.

06

Global Shipping & Support

Fast worldwide shipping with professional technical support from our engineering team.

Package Our Factory Technology Equipment Professional Service Team

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