Customized Ceramic Wear Liners
Product Overview
QMX will design and engineer ‘fit-for-purpose’ wear liner to achieve service longevity, predictable wear rates and liner layouts to suit the asset and application.
Ceramic rubber wear liner is made from rubber or polyurethane, alumina ceramic tiles, and steel backing plate through the hot vulcanizing process. it is applied for bins, hoppers, chutes, etc
Type of Ceramics:
– High quality 92%, 95%, 99% alumina ceramic tiles, ZTA Tiles, RBSIC Silicon Carbide Tiles
– 3-10mm steel backing plate (studded)
– Durable Rubber protective coating
– Superior bond strength (>6MPa)
– Available in all shapes and sizes
Features | Benefits |
Twelve times more durable than Steel (proven by trials) | Reduces cost of Annual Maintenance and Wear protection material |
Enhanced service life at critical operating conditions | Reduces shut down frequency, hence production cost |
Varying shapes and thickness ceramic | Appropriate selection possible to meet varying duty conditions |
Predictable wear pattern | Reduces production downtime |
Application: Product variants are selected based on the duty condition and the surface chosen for lining. This type of liners can be installed in chutes, launders, bins, feeders etc. where low to medium degree of impact resistance and very high degree of abrasion resistance is needed.
Product Construction
Ceramic cylinder floating in rubber matrix with steel backing for tougher applications with larger material flow which contain some coarser material.
Ceramic tiles of varying shapes and thickness with rubber and steel backing, ceramic wear plates have large and very hard ceramic locking tiles vulcanized into a matrix of wear resistant rubber.
Ceramic tiles of varying thickness with rubber backing square ceramic tiles make it possible to bend the sheeting which makes it the perfect protection for both concave and convex surfaces.
Ceramic tiles floating in rubber matrix with steel backing easy to fit to existing conveyors and will reduce material spillage giving longer belt and component life.
STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION
Established a global quality management and environmental management system.
Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.
ISO 9001 International Standard For Quality Management
Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.
ISO14001 Environmental Management System Certification
Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.
ISO 45001 Occupational Health and Safety Management System Certification
ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.
Applications
Cement Industry
Used in raw material mills and cement mills for efficient grinding of clinker and additives.
Mining & Mineral Processing
Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.
Power Generation
Used in coal pulverizers and ash handling systems in thermal power plants.
Building Materials
For grinding ceramic raw materials, pottery clay, and other construction materials.
Pharmaceutical
Suitable for pharmaceutical ingredient grinding requiring contamination-free media.
Paints & Coatings
Used for pigment grinding and production of various coating materials.
Product Advantages
High Hardness & Wear Resistance
Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.
Cost-Effective Solution
Longer service life means fewer replacements and reduced downtime for your production lines.
Low Abrasion & Contamination
Minimal material wear ensures product purity and prevents contamination during grinding processes.
Precision Manufacturing
Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.
Custom Sizes Available
We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.
Global Shipping & Support
Fast worldwide shipping with professional technical support from our engineering team.
