ZTA Wear Panel

Product Overview

ZTA Ceramic wear lining is designed to be extremely resistant to abrasion even in high material flows and speeds, preventing material build-up. It has proven to be valuable especially in wearing mining and aggregates applications. As a material, ceramic has beneficial anti-corrosion properties that prolong wear life and improve impact resistance. Ceramic lining also reduce noise and vibration.


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Item

HV Vickers hardness and fracture toughness

Average hardness

HV10

Average toughness

MPam-1/2

Bulk density

g/cm3

Wear resistance

cm3

AL2O3

ZRO2

ZTA

HV10

1490

1510

1526

1512

1543

1516

5.88

4.25

0.020

≥77%

≥20%

KIC

5.89

5.89

6.12

6.06

5.72


BENEFITS

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Optimized design

Customize your ceramic lining based on operating data

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Long service-life

Combinations of ceramics and other materials ensure extra-long life cycle

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Superior quality

QMX production facilities have strict quality assurance to ensure high, uniform quality



Maximum wear life of your ceramic lining reduces the need for expensive downtime for maintenance work. Utilizing ceramic lining also tends to have a positive impact on working environment since resistant material cut down vibration and noise, and thus reduce risks and improve safety of personnel.


Common applications for ceramic lining are:

· Chute lining

· Conveyor lining

· Cyclone cluster lining

· Hopper lining

· Pipe lining

· Pulley lining

· Spout lining

· Transfer point lining

· To prevent material build-up in wet applications

· Any other application subject to wear


Optimized design

QMX can tailor the specific ceramic tile size, shape, and layout of ceramic lining to meet the specific wear needs for your plant equipment.

We can utilize the exact process data from your operations to design and manufacture a lining solution that meets your production targets.

 

Long service-life – lower total costs

In many applications the optimal lining properties are a result of combining the best properties of other materials and ceramics.

Combining different materials ensures an extra-long lifecycle in comparison with other wear protections. The extraordinarily hard ceramic elements provide unique resistance to sliding wear, while the elastic properties of other materials like rubber effectively absorb shock impacts.

We can design and manufacture wear lining using ceramics, rubber, metal, polyurethane, and combinations of these materials.

 

Superior quality

The ceramic linings are produced in our own facilities applying strict quality assurance programs at every phase of research, development, design and production.

This results in high, uniform quality for the entire supply. Precise dimensions and close tolerances ensure that your ceramic lining answer the required needs.

FIRSTAR CORPORATION

STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION

Established a global quality management and environmental management system.

Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.

ISO 9001 International Standard For Quality Management

Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.

ISO14001 Environmental Management System Certification

Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.

ISO 45001 Occupational Health and Safety Management System Certification

ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.

Applications

🏭

Cement Industry

Used in raw material mills and cement mills for efficient grinding of clinker and additives.

⛏️

Mining & Mineral Processing

Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.

Power Generation

Used in coal pulverizers and ash handling systems in thermal power plants.

🏗️

Building Materials

For grinding ceramic raw materials, pottery clay, and other construction materials.

💊

Pharmaceutical

Suitable for pharmaceutical ingredient grinding requiring contamination-free media.

🎨

Paints & Coatings

Used for pigment grinding and production of various coating materials.

Product Advantages

01

High Hardness & Wear Resistance

Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.

02

Cost-Effective Solution

Longer service life means fewer replacements and reduced downtime for your production lines.

03

Low Abrasion & Contamination

Minimal material wear ensures product purity and prevents contamination during grinding processes.

04

Precision Manufacturing

Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.

05

Custom Sizes Available

We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.

06

Global Shipping & Support

Fast worldwide shipping with professional technical support from our engineering team.

Package Our Factory Technology Equipment Professional Service Team

Interested in our products? Get a quote today.

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