Industrial ceramic products 92% Alumina tiles

Product Overview

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Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms.

 

1. Standard tiles(alumina plain tiles)

Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request.

 

2. Weld-on Tile

Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding

 

 

3. Ceramic Mosaic

Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage.

 

4. Mosaic mats

The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request.

 

5. Ceramic tubes

Cylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request.

 

6. ZTA ceramics

The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C.

 

7. Customized elements

It is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape.


FIRSTAR CORPORATION

STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION

Established a global quality management and environmental management system.

Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.

ISO 9001 International Standard For Quality Management

Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.

ISO14001 Environmental Management System Certification

Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.

ISO 45001 Occupational Health and Safety Management System Certification

ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.

Applications

🏭

Cement Industry

Used in raw material mills and cement mills for efficient grinding of clinker and additives.

⛏️

Mining & Mineral Processing

Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.

Power Generation

Used in coal pulverizers and ash handling systems in thermal power plants.

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Building Materials

For grinding ceramic raw materials, pottery clay, and other construction materials.

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Pharmaceutical

Suitable for pharmaceutical ingredient grinding requiring contamination-free media.

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Paints & Coatings

Used for pigment grinding and production of various coating materials.

Product Advantages

01

High Hardness & Wear Resistance

Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.

02

Cost-Effective Solution

Longer service life means fewer replacements and reduced downtime for your production lines.

03

Low Abrasion & Contamination

Minimal material wear ensures product purity and prevents contamination during grinding processes.

04

Precision Manufacturing

Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.

05

Custom Sizes Available

We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.

06

Global Shipping & Support

Fast worldwide shipping with professional technical support from our engineering team.

Package Our Factory Technology Equipment Professional Service Team

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