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08

22-04

Abrasion Resistant Alumina Ceramic Linings

Abrasion Resistant Alumina CeramicFine grain, high-grade alumina ceramic is the industrial workhorse material for combating sliding and fine particle abrasion.  Alumina ceramic has a proven track record in providing excellent value in many of the most troublesome wear applications and is typically very economical and appropriate in many environments.  Alumina ceramic is versatile in that it can be pre-engineered into complex tiling systems and can be applied from very thin linings of just 1.5mmm or 1/16” thick up to 76mm  or 3” thick.  Addtionally alumina can be formed into large monolithic pieces and cyliners that can create extremely effective abrasion resistant linings for elbows, pipes, tees and wye fittings.   These lining typical outlast other solutions, like chrome carbide or AR plate by 10 times the wear life and with less weigth.Abrasion Resistant Alumina CeramicCritical to ensuring the success of any lining is it correct installation or application.  Time and experience proven applications methods include installing liners using epoxy, weld in tiles, RTV silicone, high temperature mortars, interference and shrink fit, bolt in, key arched designs. QMX is unmatched in it ability to supply custom engineering ceramic liners, which enables us to provide a more precise fit and full ceramic protection. The result is a superior wear system.  These liners can be formed from monolithic ceramics or take the form of integrated tile systems cut in the green state to fit even the most complex fabrications. Selection of the appropriate lining method can mean the difference between success and failure in any application.  Typical applications for these ceramicliners include:Wear PanelsMill LinersClassifier ConesPulverized Fuel PipingChutes & HopperBall MillsCoal Pulverizer HousingsExhauster HousingsNozzlesPneumatic Conveying LinesElbowsCyclone SeparatorsSlurry LinesCoal ValvesApplication temperature: up to 1000°C / 1832°F depending on application and geometry.Advantages: highly wear resistant, smooth surface that lasts, no corrosion, available from 3 mm thickness.
21

22-02

Advanced ceramic wear components

ALUMINAS Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include: Alumina 92: most common wear product with great wear resistance Alumina 95: increased wear performance Alumina 99: premium alumina for best wear resistance Zirconium toughened alumina:  increased strength and impact resistanceAdvanced ceramic wear components for a variety of applications:Processing equipment: Pharmaceutical clean rooms Food processing plants Grain handling Mineral processing Cement manufacturing Chemical processing Large Cyclones:         -Coal-fired power plants         -Steel Mills         -Asphalt Plants         -Petrochemical plantsPulp and paper mills MINI AND MICRO CERAMIC MEDIASmall diameter ceramic media is used to disperse chemical coatings, paint, pigments, wear-resistant epoxies, and more for industrial, automotive, marine, and other applications.  Paint mixing & manufacturing Pigment manufacturing Wear-resistant epoxy resinsCeramic wear liner solutions are becoming more common in material handling applications because they have been proven to provide maximum resistance to impact and abrasion in bulk material handling applications.Our wear liners comprise of advanced ceramic tiles (either Alumina Oxide, Silicon Carbide or Boron Carbide), bonded in a high tensile strength polymer matrix to a studded steel backing plate. All our ceramic wear liners are bonded using our proprietary bonding process that enables an engineering grade bond between the ceramic and the steel plate to be achieved. As a result the bonded ceramics provide superior wear life and impact resistance. Typically ceramics will last approximately five times longer than NiHard steel and other similar applications.Many factors need to be considered when selecting the correct ceramic liners for each application, such as angle of impact, particle size, particle density, velocity and general construction of the application that the ceramics will be applied to. We are able to bond ceramics of all thicknesses, including 6mm, 12mm, 25mm and 50mm ceramics.
21

22-02

WEAR RESISTANT CERAMICS

Advanced ceramics have proven to be the front runner in wear protection, typically outlasting metallic overlay by as much as 10 times the life expectancy. Ceramic wear liners are now in high demand for protecting areas with extreme sliding abrasion from bulk material handling, particularly with Coal and Ore minerals. LOW COST The cost for lining a chute with ceramic is considerably less than what you would expect to pay for in steel. Reduce Weight Ceramic tiles weigh approximately 56% less than steel. In perspective, if an area of 6 square meters was lined with 25mm thick steel, it would weigh approximately 1147kg. Whereas ceramic would weigh only 505kg. Ceramic reduces the constant load on equipment and makes installation easier without the use of heavy lifting equipment. Productivity The ceramic tiles extreme hardness and smooth surface allows for superior material flow resulting in an increase in production, efficiency and eliminating the risk of hang-ups. Long life Our ceramic tiles contain pure aluminum oxide, a material well known for it's crystalline structure found similarly in diamond. This gives the ceramic an incomparable resistance to wear caused from continuous abrasion.  Alumina Wear Resistant Tiles QMX supply a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. 
19

22-01

ZTA ceramic wear liners

Ceramic LinersZTA Ceramic Wear LinersThe next generation in ceramic wear liners are the ZTA liners, offering the ultimate in abrasive resistant high-density zirconia toughened ceramic.  The ZTA ceramics are vulcanized to a rubber bed and steel plate suitable for stud welding. They offer an increased lifetime of more than 2.5 to 3 times more than standard ceramic liners, plus a significant increase in impact resistance, which make ZTA liners an ideal solution for problematic applications where traditional liners struggle.  Applications include:· Deflector/impact plates· Skirt Liners· Bins and hoppers· Chutes· Launders 
19

22-01

Advanced Ceramics-ceramic liner

ADVANCED CERAMICS QMX offers a range of ceramic wear liner solutions. Ceramic wear products offer improved wear and material flow characteristics with the added benefit of noise reduction. Ceramic wear solutions are increasingly being used in applications affected by  high impact, wear from highly abrasive bulk material and material hang-up from sticky ores. Ceramic wear products offer material handlers improved productivity (through reduced downtime and improved material flow) and a superior rate of return. Manufactured in standard sizes or for specific customer requirements and designed to fit all appropriate applications, ceramic liners are particularly suitable for many applications within bulk material handling equipment. Our engineering team can form and shape liners to meet specific wear, impact  and flow requirements, no matter how small or large to serve a broad spectrum.  Chutes // Stackers & Reclaimers // Skirt Liners // Deflectors // Impact Plates // Bins // Hoppers // Pipes 
13

22-01

Technical ceramic solutions for your wear resistant solutions

QMX supply a variety of high-purity ceramic materials in China, China. We are a leading supplier of wear-resistant ceramics, offering solutions for abrasion and corrosion problems.Our solutions are based on your application parameters: types of abrasion, system and equipment design, operating temperatures and materials.QMX’s fine-grained alumina, ZTA and RBSiC ceramic offer properties that will optimize the solution for any wear application.Wear-Resistant ceramic linings increase productivity in a variety of typical applications include:Ash Lines                                                CentrifugesPipe Elbows                                           ChutesPump Housings                                    TanksCyclones                                                 TransitionsTroughs and Flumes                            Dust CollectorsSpray Driers                                          Chippers and Chip BinsHoppers                                                 Wash BoxesDredging Equipment                           SilosScrew Conveyors                                 Classifiers 
13

22-01

Wear resistant ceramic Products QMX can offer

QMX offers a wide range of products to our clients to help them run their plants more efficiently preventing unnecessary unplanned costly down time due to excessive wear inside process plants causing breakdowns. Our main products categories are:- Epoxy ceramic wear resistant compound to line Conveyor pulleys, tanks etc.- Epoxy tile adhesive to bond Alumina Ceramic and Silicon Carbide to steel equipment- Alumina Ceramic Material in various shapes and sizes for lining Pipes Cones Chutes etc. ( Flat, Conical,      Corner Shaped more shapes available)- Silicon Carbide Materials for lining very high wear areas and impact areas in various Equipment. (Flat,  Corner shaped, more shapes available)- Basalt lining Material For lining of transfer pipe lines and Tailings lines- Cyclone replacement parts (See more under Services / Cyclone and Cyclone Circuit refurbishment and  optimization)
13

22-01

What is the difference between rubber and ceramic linings?

Full ceramic linings are significantly more time consuming to install, with many customers reverting to rubber due to its aforementioned benefits. Ceramics are better suited to specific applications such as coal processing due to high levels of hydrocarbons and sharp coal particles, which renders rubber unsuitable.
13

22-01

Alumina Lined Straight Pipe

Ceramic lined pipes are the integral part of the  pulverised fuel pipes, spool pieces, Transition piece, Distance pieces, Granshot Pipe, Slag Pipe, Lime lifting pipe, Slurry Pipe etc. This lined pipes are used to avoid the unwanted punchers and unnecessary downtime for the conveying operations. QMX is been a prominent supplier Alumina ceramic lined pipes to all the major OEMs and other mining industries. QMX specializes in 92%,95% ZTA Grades for the wear, corrosion and abrasion resistance application. QMX also provides specialised bonding material for the various application to avoid the peeling of tiles from the steel surface.Benefits:· Longer life of steel structure of the pipe· Prevention of the unwanted punchers· Prevention of frequent maintenance· Less frequent pipe changeoverAdvantage:· QMX lined straight pipes are having good customizability in-terms of flange sized and other branch segments· QMX Epoxy and the paint will provide an one stop solution for the wear problems in your equipmentsIndustries:· Power Generation· Heavy industries· Mineral processing · Cement industries· Steel industriesApplications:· Material Conveying· Abrasive material handling· Long distance material transitionYes, I am interested!  
13

22-01

Ceramic lined hopper and chute

Ceramic lined hopper and chuteChutes or hoppers are the main equipment for material conveying and loading in the crushing system in cement, steel, coal power plant, mining and so on. With continuous conveying of particle, such as coal, iron ore, gold, aluminum etc. The chutes and hoppers are suffered very serious abrasion and impact because of such big material conveying capacity and big impact. It is also applicable to Coal, Metallurgy, and Chemical industries as feeding materials equipment.According to the abrasion, impact and temperature, we select suitable abrasion resistant ceramic wear liners or ceramic liner to install on the inner wall of the equipment, like the mining chute, hopper, silo and material feeder, So that the equipment can prolong the lifetime.Applied industry:The abrasion resistant ceramic wear liner chute are widely used in the cement ,steel ,chemical ,mining milling, smelting, port ,coal fired thermal power plant as wear protection equipment.Advantages:· 1. Superior wear resistance· 2. Chemical and impact resistance· 3. Erosion, acid, alkali resistance· 4. Smooth inner wall· 5. Easy installation· 6. Longer service lifetime· 7. Competitive and reasonable price· 8. Saving maintenance time and expenditures 
13

22-01

Pre-Engineering Lined Ceramics for Mining Equipment

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.
12

22-01

Rubber Backed Ceramic Wear Tile

Rubber backed ceramic wear tile liner are perfect combination of hardness and flexibility. QMX ceramic cylinders are vulcanized into the rubber backing with  60Shore A hardness, offering high impact and noise reduction beside of excellent abrasion resistance. QMX rubber components panels are engineered and designed to the needs of our customers.Our standard sizes includes mats 250*500mm, 500x500 mm, 150*300mm, 300*300mm,450*300mm, 300*400mm, 450*400mm, 450*600mm, consisting cylinder 31*31mm,hexagonal tile,square mosaic tile,plain tile. Wear Ceramic Liner Application : QMX Ceramic Liner suggestion according to your wear area: Rubber ceramic tile suggested --- Wear Area Character : Condition of extremely impact and abrasion,Typical materials handled like gypsum,lime,gravel,coal,ores,especially size more than 40mm,Machines like chute,hopper,bunker,stacker & reclaimer. Ceramic plain tile suggested---Wear Area Character : Condition of air and wind powder conveying system,typical materials like ash,sand,cement, dust.machines like pipeline,hopper,chute,cyclone     
12

22-01

Alumina Cylinder 

Alumina cylinders is one of best ideal material as lining for wear solution in mining industry, power plant, steel plant, cement plantProduct Features:Alumina ceramic cylinder is made by high pure alpha alumina oxide.It is one of best ideal material as wear  ceramic lining for abrasion solution in mining industry, power plant, steel plant, cement plant,etc. also best material embedded in high quality rubber to anti-impact and wear-resistant to extend the life time of industrial equipment effectively.Alumina ceramic cylinder characters>  High hardness>  Superior abrasion resistance>  Corrosion and chemical resistance>  Light weight>  Can be vulcanized in all kinds of rubber panel or conveyorQMX Ceramics also recommends these other Alumina Lining Pieces:Wear resistant ceramicsAlumina ceramic mosaic sheetCeramic pulley laggingsCeramic cube sheet in adhesive paperAlumina Ceramic BlockSquare mosaic tilesRectangle tile linerAlumina hexagonal tileMosaic tiles with dimplesAlumina cylinderAlumina blocksAlumina ceramic mosaic
27

21-04

Ceramic Liners for Cyclone & Hydrocyclone Applications

Ceramic Liners for Cyclone & Hydrocyclone ApplicationsReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Blasch’s turn-key solution for hydrocyclone slurry separators and other mineral processing equipment delivers single-sourced, completed encapsulated assemblies in just weeks. Where required, our proprietary silicon carbide based formulations can be cast into complex shapes and then encased in polyurethane in-house, providing ease of installation, crack mitigation and added wear insurance, all while delivering a complete solution from one vendor. The VERKAPSE process reduces both cost and lead time for customers while providing a product with greater overall durability and reliability.All proprietary silicon carbide based materials can be cast into very complex shapes, displaying tight and repeatable tolerances that ensure repeated ease of installation. Expect a more abrasion resistant product than cast steels, rubber and urethanes alone at one-third the weight of their steel counterparts. All offer much higher thermal and corrosion resistance.
18

21-04

Alumina Ceramic Tiles

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.
05

15-02

ball mill brick

(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel. (2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc. (3)Chemical Property  (4) Standard Dimension150x100xH40-90MM (5)PackageDifferent package as to meet different customer's requirements.Wooden Crates carton Plastic Pallet (6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder.
19

15-01

99% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

60% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

75% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

Al2O3 92% or Al2O3 95% Wear Ceramic Tile Liner

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles Wear Resistant Ceramic Manufacturer

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% Alumina Ceramic Square Mosaic Wear Plates Tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
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14-01

92% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%

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