ceramic lined cyclone
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Product Lines High performance wear-resistant products and systems for the Mining, and Mineral Processing Industries.
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Ceramic lined T pipes with flanges

As wear resistant ceramics lined pipe supplier, QMX ceramics can meet customized design and product kinds of alumina ceramic linings for lined steel pipelines. Several ceramic liner pipe wear solutions ways can be offered for client’s options. Solution 1: Lined with Trapezoidal/pipe tiles with size 150*23/21*20mm, 150*33/27*25mm, or other dimensions per the drawing. Advantage:Lower cost Solution 2: Lined with alumina sleeve/tubes&Elbow pipe tiles, with Dia.100-300mm, Length 100-500mm. Advantage: Easy to Fix & few gaps Solution 3: Lined with Mosaic lining pieces Mosaic pieces sizes: 17.5*17.5mm or 20*20mm, Thickness 3-20mmAdvantages: Suitable for Lining the small diameter Steel pipes. more

Cyclone liner

Material of Cyclone liner 1. Alumina2. RBSiC silicon carbide3. ZTA Dimensions can be customized by client’s request. Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. Product Introduction: Seperator cyclone equipment is mainly abrasive damaged by handling material, QMX can design ceramic cyclone liners according to customer's cyclone size and wear resistance requirement. ceramic tile liner cut and then composed . Product Application: Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client’s wear application. The Tailor-made ceramics had the advantage of low wear, high hardness and impact resistance , it widely used for the chutes, hoppers, bunkers , pipelines in the mining, power generation, steel plant, steel plant industries, it make cost effective performance and reduce the maintenance cost and down-time for the clients. more

Engineering ceramic liner

Engineering alumina ceramic liner is different standard ceramic tile , designed and tailor-made with CAD Software to suit any type of customer’s components . QMX ceramics offer a range of wear resistant ceramics products that have been engineered to meet the equipment abrasive requirement of special angle , shape,radian,sizes etc.which can be perfectly installed without gaps and fitted for equipment. QMX has experienced to design engineering alumina tiler chute liner like hopper liner , cyclone liner etc. Also will help with your wear problems well .Products Characters :-- Long lifetime and maintenance free operation -- No operation interruption or production losses -- Maximum efficiency of separation --Perfectly fit for equipment without cutting Application industry > mining industry > Cement industry > Coal handling industry > Steel industry > Port industry > Power plant Technical data :Chemical Composition:Al2O3SiO2CaOMgONa2O92~93%3~6%1~1.6%0.2~0.8%0.1%Physical Properties:Specific gravity (g/cc)>3.60>3.65>3.70Apparent porosity (%)000Bending Strength (20℃, Mpa)220250300Compressive strength (20℃, Mpa)105013001600Rockwell hardness (HRA)828588Vickers hardness (HV20)105011501200Moh’s hardness (scale)≥9≥9≥9Thermal Expansion (20-800℃, x10-6/℃)888Abrasion Loss (Cm3)0.250.20.15 more

Silicon carbide cyclone

  Silicon carbide CycloneReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Typical properties of silicon carbide are:Excellent thermal shock resistanceExcellent hot strengthExcellent abrasion resistanceGood thermal conductivityRelatively low coefficient of thermal expansionTypical applications for silicon carbide are:Kiln furniture for powder metal and ceramic processingKiln components including:hearthsentrance tilesskid railsmufflesside wallsarchesReaction Bonded Silicon Carbide PropertiesPhysical PropertyUnitsTypical ValueMicrostructure%87% SiC, 12% SiDensityg/cc> 3.02Apparent Porosity%< 0.1Max Use Temperature°C1380Flexural StrengthMPa250 @ 20°C280 @ 1200°CCompressive StrengthMPa2500Modulus of ElasticityGPa330 @ 20°C300 @ 1200°CCoefficient of Thermal Expansion1 x 10-6 in/in °C4.5Thermal Conductivity @ 1200°CW/mK45Poisson's Ratio-0.2Vickers HardnessGPa20-22 more

Silicon carbide Tile Block

  Silicon carbide wear lining tiles/blockInner Lining and Blocks for Industry MaintenanceSiSiC: Moh’s hardness is 9.5 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 5 to 7 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. Wear resistant ceramic lining is conductive to make improvement of the production performance, the working efficiency, the reduction of maintenance costs and the increase profits.- Excellent wear and abrasion protection property.- Excellent corrosion resistance property- Excellent heat resistance property- Excellent impact resistance property- Excellent for ballistic protectionApplications:- Mining- Mineral processing (mineral beneficiation)- Power generation- Cement- Petro-Chemical Refining and Production- Coal washery- Steel- Defense (personal & vehicle armour).■ Specifications: Item Unit Data Temperature of application  ℃1380℃ Density G/cm3 >3.05Open porosity  % <0.1 Bending strength -A Mpa 250 (20℃) Bending strength -B MPa 280 (1200℃ ) Modulus of elasticity-A GPa  330(20℃) Modulus of elasticity -B GPa300 ( 1200℃ ) Thermal conductivity W/m.k 45 (1200℃ ) Coefficient of thermal expansionK-1 ×10-64.5 Rigidity /13 Acid-proof alkaline / excellent■ Available Shape and sizes:Thickness: from 6mm up to 25mm Regular Shape: SiSiC tiles, SiSiC Pipe tiles, SiSiC Three Links, SiSiC Elbow, SiSiC Cone Cyclone. Remark: Other sizes and shape are available upon requests. ■ Packaging: In carton box, packed in fumigated wooden pallet with net weight 20-24MT/20′FCL. more

Ceramic tubes and special-shaped parts

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Notes: We can make alumina wear tile according to your requirement.FeaturesHigh hardnessRockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainlessExcellent wear resistanceThe wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.Corrosion resistanceHigh alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.ThermostabilityWorking temperature of high alumina ceramics can be as high as 1400℃.Good self-lubricityHigh alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.Light weightThe density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installationWear solutions we provideThis is a complex process.Our engineers understand wear problems and specifysolutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.Applications• Chutes/Hoppers• Classifier Cones• Cyclone Separators• Elbows• Fan Housing & Blades• Lined Piping• Nozzles• Wear PanelsMarkets• Coal-fired Power Generation• Abrasive Material Handling• Chemical Processing• Food Processing• Iron/Steel Manufacturing• Mineral Processing• Powder/Bulk Solids Conveying• Pulp & Paper Manufacturing• Pulverizing & Grinding more

Ceramic cyclone parts alumina spigot apex

Ceramic cyclone parts alumina spigot apexThe material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications:1.Coal2.Mining3.Cement4.Chemical5.Steel more

92%Alumina Ceramic Sleeve for wear resistance

1. ApplicationAlumina ceramic cylinder bushing liner / lining tube / sleeve lining with high abrasion resistance are widely used for  serious abrasive environments, such as chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including ,but not limited to:  ♦ Coal Preparation Plants                                          ♦ Coal Fired Power Stations♦ Mineral Processing Plants                                      ♦ Cement Plants♦ Chemical Plants                                                      ♦ Steel & Iron Plants♦ Railway Stations                                                     ♦ Ports    2. PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.  3. Standard DimensionOD12MM, ID10.2MM, THICKNESS: 8MM, H4.5MMdifferent sizes for your selectionProductIDODThicknessLengthRDegreeStraight Tube7610615150-250//Straight Tube10014020305//Straight Tube15018517.5150-250//Straight Tube15218215150-250//Straight Tube20024020305// more

Pre-engineering alumina corner tile

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.Engineered linings product is a speciality We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage . Feature· Excellent corrosion resistance property· Easily handled size and weight· Excellent heat resistance property· Excellent impact resistance property· Fast and safe installation· Lower production and maintenance costAlumina Ceramic Advantages· Professional technical team to afford CAD designs· Professional installation team to afford install service· Well established process as per international standards· Accept the standard and pre-engineered tiles QMX type of ceramic tiles-Alumina plain Tile-Pipe tile-Radius tile-Curved tile-Weldable/weld-on tile- engineered tile  more

Custmized ceramic wear linings

Customized Ceramic Wear TilesQMX offers a full range of shapes and sized ceramic tiles for your severe wear lining applications. QMX can offer standard sized tiles (square and rectangular), hex tiles as well as custom shapes and sizes for your demanding application.QMX  offers a complete material portfolio for these ceramic wear tiles including; several grades of Aluminum Oxide 92%, 95%, 99%, Zirconia Toughened Alumina(ZTA), Zirconia, Reaction Bonded Silicon Carbide as well as Sintered Silicon Carbide for your most extreme corrosion, abrasive and wear environments.Please contact us and allow our application engineers the opportunity to work with your engineering team to recommend the right advanced ceramic materials for your toughest challenges. more

Anti wear ceramic interlocking liner

QMX wear and abrasion resistant linings reduce downtime and maintenance and are marketed throughout the world. These wear resistant linings serve a variety of processing equipment including hydraulic and pneumatic components and pipes handling large quantities of bulk materials. We offer wear solutions for iron and steel, mining, power, cement and other industries. We are your source for total custom piping solutions too! Complete planning, design, pricing, fabrication and installation. We know pipe! more

Ball mill lining brick

Alumina Lining Brick(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3)Chemical PropertyCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3(4) Standard Dimension150x100xH40-90MM(5)PackageDifferent package as to meet different customer’s requirements.Wooden Crates carton Plastic Pallet(6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder. more

Industrial ceramic products 92% Alumina tiles

Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms. 1. Standard tiles(alumina plain tiles)Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request. 2. Weld-on Tile Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding  3. Ceramic Mosaic Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. 4. Mosaic matsThe mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request. 5. Ceramic tubesCylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request. 6. ZTA ceramics The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C. 7. Customized elementsIt is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape. more

Hexagonal wear tile mats

QMX manufactures a full range of high-density, fine-grain, wear-resistant alumina ceramic hex mats (hexagonal tiles). Our  alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Wear-resistant hex mats prevent erosion and abrasive wear in conveying and bulk material handling systems. Their flexible design allows for lining of intricate systems including fan blades, chutes, hoppers, and more.Order quantities may range from one box of ten mats up to container loads. Size RangeThickness Range: 3-25.4mmSize Range: 150x150, 250x250, 300x500, 500x500 mmTechnical SpecificationsCeramic Material:  92%, 95%,99%, ZTASurface Finish: White Dimensional Tolerance: ±1%Maximum Temperature Limit: 1,500° C more

Mosaic mats alumina ceramic linings pieces

Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 150x150, 300x500 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20 mm. Special sizes are on the Customer's request. Alumina content: 92%, 95% and 99%Packing: 25kg pp bag on pallet  more

Ceramic pulley lagging tiles

The rubber-ceramic lining of pulley is particularly suitable in cases where slippage and excessive wear make normal rubber lining ineffective. Alumina ceramics tiles allow to maintain the correct position of the belt, even in conditions of high humidity, heavy pollution and abrasive impact. Also, by varying the thickness of the ceramic elements and the total thickness of the lining, it is possible to compensate the difference in diameters of the pulleys  A. Rubber:1. Material: NR&BR2. Density: 1.15 g/sm3. Tensile strength: 24 MPa4. Shore hardness: 60±55. Elongation: 360%6. Wear lost: 85 mm37. Ageing coefficient: 0.87 (70C°x48 hours) B. Alumina ceramics:1. Material: Al2O3  92-95%2. Density: 3.6 g/cm3 3. Colour: wight4. Wear lost:<0.20cm35. Hardness: Mohs 9 more

Weldable ceramic wear tiles

QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Weld-On alumina ceramic tiles are typically used in high temperature applications and are available in most sizes to suit your application on an ex-stock basis.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Polyurethane structural parts

PU grinding mediaPolyurethane ball is zero pollution medium ball which purchased by part of the specific high-tech enterprise. Our company adopts the special processing technology to ensure the concentricity of the inner metal ball and outer polyurethane lining, greatly improved its service life, and safety character. Now it is widely used in the grinding and mixing of all kinds high grade materials.Our company can make various kinds of ceramic grinding media professional, is a high and new technology enterprise, has passed ISO9001 quality system certificate, can make high wear resistance and high strength aluminum zirconium silicate composite beads, and other production process, we has a patent for invention, production,received extensive recognition and application at home and abroad.Our product, include all kinds of grinding media(zirconia bead, alumina bead, zirconia silicate bead, ZTA bead) is mainly used in coating, paint, printing ink, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, special chemical and other industries, zirconia bead, mainly used in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)Specific Density 11.3kg/LTear Strength40-100KN/mShore A Hardness35-95Tensile Strength30-50MPaAkron abrasion<0.053(CM3/1.61km)Deformation<8%Working Temperature-25-80℃Insulation StrengthExcellentExpansion strength70KN/mGrease resistantExcellent more

Curved Pipe tile alumina lining

Curved pipe tile liner is a excellent wear-resistant material mainly pasted on the inner wall of pipeline or cyclone.It can reduce the wear and tear of the equipment and prolong its service life. According to different pipe curvature and length, we can customize different products for customers.Application:Curved pipe tile liner is mainly pasted on the inner wall of pipes, elbows and hydrocyclones in chemical, cement, mining industry etc.Properties:high hardnessimpact resistancecorrosion resistance  more

Abrasion-resistant ceramic linings in cyclones

QMX’s engineered ceramic solutions provide a complete range of ceramic wear resistant tiles (9.0 on the Mohs scale) that extend the wear life of your mineral processing equipment in the mining, mineral extraction and power generation industries.These ceramic tiles provide a hard wearing solution in the mining industry, with vibrating feeders, transfer chutes, cyclones, pipes and other traditional "high-wear areas". Engineered tiles are pressed with chamfered sides and then cut precisely while still in their green state, to the required shape. This ensures that gaps between the tiles are minimised and wear of the tiles is reduced as chipping is eliminated.Our Features & Benefits l Polishes to a smooth glassy surface – zero friction against minerals.l Provide the highest protection against abrasion and corrosion.l Easily installed, maintained and replaced. l Suitable for wet and dry processing applications.l Wear protection up to 400°C.Technical Data:CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Radius alumina tile

Alumina ceramic tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.QMX’s wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Wear Resistant Rubber Ceramic Panels

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.Type of CeramicsRubberSteel/Metal 92% AluminaNatural rubber Hardness 60A235A 95% Alumina 99% Alumina ZTA ZirconiaHex Tile mats Regular sizes:Panel Size300×300,250×250,500×500,600×600mmCeramic size19x19, 21x21, 40x40 Hex tile Alloy Steel Sizealloy steel plate with thickness ranging from 3 mm to 10 mmRubber ThicknessDepends upon the impact stress expected.Remarkmetal+rubber+ceramic / rubber+ceramicplain surface or spherical surface. The steel bolt also available upon requestsPacking:Wooden Crate   Ply-Wood Pallet  more

CERAMIC CLINDER FOR EXTREME WEAR PROTECTION

CERAMIC LINER FOR EXTREME WEAR PROTECTIONMineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its life cycle is maximized to minimize down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.Composite Ceramic Wear Liners are ideally suited for wear and corrosion protection with the inclusion of extremely high wear resistance ceramic tiles coupled with the impact and energy absorbing resistance of the rubber matrix. This combined effect significantly reduces wear, leakage and the risk of damage to the equipment but also significantly decreases environmental and safety issues for operators.Ultraming supply a range of custom made Composite Ceramic Wear Liners made only from Alumina tiles embedded within a premium grade, wear and impact resistant rubber. These products are designed to be bonded into equipment using the CN bonding layer for ultimate bond strength and can be easily installed in place of existing lining materials such as steel or rubber.Composite Ceramic Wear Liners can be supplied as standard pads, or cut panels to meet customer drawings and specifications, or can be custom engineered to ensure maximum suitability for your specific application.Ceramic Wear Panels can also be supplied with steel backing for mechanical fastening onto equipment for quicker and easier replacement.Ultraming Composite Ceramic Wear Liners last longer, requiring less change-outs, reducing downtime and increasing the productivity of your equipment. more

wear resistant steel-rubber-ceramic panel vulcanized ceramic plates

1. Detailed description:In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.QMX’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- StoragesS.No.MaterialAttributes Properties1Ceramic TilesMaterial92%, 95%, T95%,96%, ZTA2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break≥250%Shore Hardness45-65Adhesive between tile and rubber1.2-3.0 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquidSolid content20±3%Viscosity≥2.5 MpaPeel strength48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)3-75mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected. more

ceramic rubber hose

      Ceramic lined flexible rubber hoses  ceramic-lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. QMX hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.Dry abrasion line of powder delivery(Sand, grid, powdered coal, grain, cement and other fine powder)For both delivery and suctionFeaturesAbrasion ResistanceComposite of aluminum ceramics and rubber with high elasticity and strength for inner material.Excellent abrasion resistance against dry abrasion.Inner Rubber LayerInner rubber is complied by composite of ceramic balls (diameter ø3 to ø10) or Hex ceramic tiles and binder rubber with strong adhesion.Ceramic lining is 12 times more wear-resistant than stainless steelImpact resistant - virtually impossible to destroy the ceramic segmentsFlexible - minimum bend radius is roughly 12 times the hose I.D.Corrosion-resistant - compatible with most chemicals found in slurriesWide variety of end-connectionsPurchase any continuous length up to 65 feetTechnical SpecificationsSize Range: 1" to 12" I.D.Pressure Rating: 150 psig.Temperature Range: -100° F to 250° FEnd-Connections: Flanged, plain, etc.Standard SpecificationWorking Pressure: 0.98MPa, Max. Length: 10mN.D.in.I.D.mmO.D.mmWeight  kg/m25125.4523.7322001/1/431.8584.2402001/1/238.1665.150250.8796.1622002/1/263.5937.475376.21058.51004101.613811.9125512716619.71506152.419224.4OD and weight data is not garanteed, and may be changed due to working pressure and service condition. more

Impact ceramic cube

1. Detailed description:alumina cubesThe Ceramic Cube is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:l Alumina 92: most common wear product with great wear resistancel Alumina 95: increased wear performancel Alumina 96: premium alumina for best wear resistancel Zirconium toughened alumina(ZTA):  increased strength and impact resistance2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. Product Specification:- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.4. Ceramic wear lining tiles for a variety of applications:Processing equipment:l Pharmaceutical clean roomsl Food processing plantsl Grain handlingl Mineral processingl Cement manufacturingl Chemical processingl Large Cyclones:l Coal-fired power plantsl Steel Millsl Asphalt Plantsl Petrochemical plantsl Pulp and paper millsCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more
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