ceramic lined cyclone
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HEAVY WEAR PROTECTION Ceramic/rubber lining material

Ceramic/rubber lining material is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square, rectangular or hexagonal „SW“) vulcanized in special rubber with CN bonding layer.Properties• CN bonding layer provides fast and longlasting adhesion• Highest abrasion resistance• Reduces operating costs• Long service life increases the efficiency of your equipment• Good resistance against weatherArea of application• Lining against extreme wear through abrasion at high speeds• For simple to medium duty applications in mining, gravel, sand and stone breaking mills and other industrial sectors• In applications like pipelines, vibratory feeders, cyclones, skips, bunkers, chutes, loading points, slides, hoppers, silosSpecificationsPolymer basisNR/BR/SBRDIN ISO 1629Specific weight1.12 g/cm³DIN EN ISO 1183-1Hardness62 Shore ADIN ISO 7619-1ColourBlackRef. No. DesignationDimensionsDimensions of ceramic tilesWeight539 9022 10/4 14 x 500 x 500 mm10 x 20 x 20 mm10 kg539 9039 25/15 40 x 500 x 600 mm25 x 100 x 150 mm32 kg539 9046HEX 6/6 12 x 510 x 525 mmSW 32 x 6 mm more

Wear plate

QMX Wear PlateIncrease the life and performance of your operational assets.Wear Plates are designed and manufactured for their specific intended application, ensuring the correct plate is always recommended and installed. In addition to the sale of wear plates, HICTECH offers installation capabilities which deliver exceptional customer satisfaction and value. Facilitated by our experienced and reliable onsite service division, we will take control of your whole project, from the conception and evaluation stage, through to the manufacture, delivery, installation, maintenance and ongoing after sales service/support. Wear plates are engineered to suit each application and have various fixing options, steel studded backing plates, weld on options and direct substrate bonding.Wear PlatesWear Plates are manufactured to the highest quality standards and specifications, making them far superior to any other product in the market.Features:Superior wear characteristicsDampens impactNoise reductionReduces downtimeLow cost per tonne ROIFit for purposeApplications:ChutesHoppersTransfer pointsCrushing and screeningMillingTrain and ship loadersCompositionThicknessesTypeZirconia Toughened Alumina37mm-63mmVulcanised rubber / studded steel plateAlumina 92% / 95% Al20337mm-63mmVulcanised rubber / studded steel plateAlumina 92% Al203 / Natural Rubber8mm-63mmHexagonal, cubed, cylinder, tileAlumina 92% Al203 / High Tensile Polymer10mm-63mmHexagonal, cubed, cylinder, tilePolyurethane3mm-20mmComplete cast more

QMX Premium AluminaCeramic Wear Lining Tiles for Various Abrasion Application

Engineered CeramicsQMX Premium Alumina|Ceramic Wear Lining Tiles for Various Abrasion Application QMX Premium Engineered Ceramics provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications. ManufactureQMX premium alumina products are manufactured to ISO9001:2015 with high purity ultra-fine powders, using the most advanced technologies and international best practice. QMX integrates research, design and manufacturing to produce the highest quality products that provide excellent impact and wear resistant characteristics for superior longevity in the harshest applications.QMX premium alumina ceramics provide maximum protection for applications such as transfer chutes, sumps, centrifuges, screens, cyclones, pipes, bins, hoppers and pulley lagging across various industries. Aluminas (aluminum oxide, Al2O3) are the most commonly used technical ceramics for both general use and specialised applications. Grades are selected to fit the application environment. Alumina compositions and microstructures can be formulated to meet the specific performance requirements of more demanding applications.QMX premium alumina ceramics are manufactured by blending and mixing specified ratios of high-quality raw materials such as alumina powders, oxides, lubricants, dispersion agents, binders and water using a ball mill method. The slurry then goes through a spray drier before the pressing stage. Low percentages of organic binders allow the alumina particles to bond together and form a green un-sintered body during the pressing stage. Once pressed to size, pre-heating takes place followed by sintering through a tunnel kiln. Sintering temperatures and times are strictly followed to ensure binder burn out is optimised and that explosive spalling does not take place.HardnessAlumina ceramics are very hard wear-resistant material with a Mohs hardness of 9 (compared to diamond which is 10), making it an ideal and cost effective material for wear protection components. QMX Alumina’s are manufactured in a range of shapes and sizes in both 92%, 95% and ZT Alumina. The properties of alumina are further enhanced via the addition of densification aids that make up the other 5%-8%. QMX Premium Zirconia Toughed Alumina (ZTA) has a unique crystal structure which combines extreme strength, high fracture toughness, and excellent wear resistance. It is ideal for extreme mechanical environments, particularly impact prone applications.Features:Pre-engineered shapesAbrasion resistanceTemperature resistanceImpact resistanceHardness and durabilityCorrosion resistanceVarying gradesQuality assuredUsabilityMarkets:Coal handling plantsSteel millsIron ore beneficiation plantsHard rock concentratorsPower generationPortsAppliancesLaboratoriesConveyorsCompositionThicknesses/DiameterTypeZirconia Toughened Alumina25mm-50mmStd tile sizesAlumina 92% / Al2033mm-75mm pre-engineeredStd tiles, half tiles, pipe tiles, hex matts, pulley lagging tiles, monolithic sleeves, cylinders, cones, tile setsAlumina 95% Al2033mm-50mmStd tile sizes, half tiles, pipe tilesReaction Bonded Siliconized Silicon Carbide (RBSiC)5-50mm pre-engineeredStd tiles, monolithic sleeve, cylinders, cones, tile sets more

Dicrect Manufactuer of 92% and 95% Al2O3 ceramic lining ball mill brick

LinerAlumina LinerApplication :The alumina lining bricks are used as the lining in the ball mill of ceramic industry, insulator industry. Using this liner will effectively improve grinding efficiency, reduce grinding cost, and it is considered to be your best choice.Alumina Liner for Batch Mill and Continuous Mill: Standard thickness 40 to 90 mm. with Al2O2 content 92 to 95%.Industry : Ceramic & Insulator Specification of Ball Mill Brick:NameLength (mm)Width 1 (mm)Width 2 (mm)Thickness(mm)40~90mm Thickness Lining BrickRectangular Brick150±250±150±140/50/60/70/77/90±1Trapezoidal Brick150±250±145±140/50/60/70/77/90±1Half Rectangular Brick75±150±150±140/50/60/70/77/90±1Half Trapezoidal Brick75±150±145±140/50/60/70/77/90±1Flake Brick150±225±122.5±140/50/60/70/77/90±1Special Specification Lining Bricks80x50x5555±250±150±180±1110mm Ling Brick75±145±141±1110±2110mm Half Ling Brick37.5±145±141±1110±2Brick for Manhole and Drain-holeThe specification can make according to the customers' requirements.Ball mill liner product pictures: more

Wear Resistant Pipe Spool and Elbow

Mining Wear Ceramic Lined Part and ComponentsQMX can supply hydro cyclone replacement liners for OEM cyclones. Liners are generally composed of:Silicon CarbideAlumina orcomposite ceramic Liner In situations where ceramic materials may not be suitable, we also supply linings made from:Polyurethane orRubberPipe LiningsOur ceramic pipe linings have been used in very abrasive environments.They are produced from high purity (92% or 99.8%), high density Alumina.They exhibit around 8 - 10 times the wear life of comparative materials, ie steels, rubbers and polyurethanes.We stock various straight and elbow sections and can tailor to your needs.Wear Resistant Ceramic Lined Vortex Finder Wear Resistant 45°Pipe Bend Wear Resistant Cyclone Distributor  more

Ceramic Lined Wye Feed Pipe&Tees

Pipe wyes and pipe tees:Pipe wyes are similar to pipe tees. The only difference is in that the branch line is angled to reduce friction which could hamper the flow. The pipe connection is typically at a 45-degree angle rather than a usual 90-degree angle. If a branch turns out at the end to be perpendicular to the through line, the pipe fitting becomes a "tee wye".Main Properties of CeramicCategoryHC92HC95HCT95Al2O3≥92%≥95% ≥95% ZrO2///Density≥3.60g/cm3≥3.65g/cm3≥3.70g/cm3Water Absorption≤0.1%≤0.1%≤0.1%HV 20≥950≥1000≥1100Rock Hardness HRA≥82≥85≥88Bending Strength MPa≥220≥250≥300Compression strength MPa≥1050≥1300≥1600Fracture Toughness KIc MPam 1/2≥3.7≥3.8≥4.0Wear Volume≤0.25cm3≤0.20cm3≤0.15cm3Application:Ceramic lined pipe elbows could be also applied in the parts of concrete pump owing to their advantages, especially the low weight, which helps to avoid the jam during the transport of concrete.Replace carbon steel pipe, stainless steel pipe and SDRHigh wear material dischargeMagnetite feed and drain linesTailing underflow more

CERAMIC LINED COMPONENTS AND BENDS, Cyclone Feed Distributor

CERAMIC LINED COMPONENTS AND BENDSHard & Compact ; Smooth & Inert ; Withstands High-Abrasion & Corrosion ceramic wear liningsIn any of the process industries, especially steel and cement, corrosion and abrasion lead to significant downtime of the plant. Further, the useful life of the equipment itself may get impaired because of high abrasive nature of the materials being used. Thus, ‘wear mechanism’ results in shutdown, replacement, etc., which is costly, resulting in loss to the tune of millions of rupees. For resistance to wear, ceramic lined bends, straight pipes, etc., are ideal.FEATURESHigh resistance to all types of chemicalsHigh resistance to sliding abrasionNon wet ability and smooth surface results in easy flow of materialsCan withstand temperature of up to 200°CSmaller ID of 100 mm can also be manufacturedCOAL DISTRIBUTORHYDRO CYCLONES FOR COAL WASHING PLATE more

Cast Baslat lined pipes separator feed pipe For Bulk Material Handling Systems

Cast basalt lined steel pipe is made with lined cast basalt pipes, coat steel pipe and the cement mortar filling between the two layers, it sets the wear resistance and corrosion resistance of cast stone pipe, the toughness of the steel pipe and the consolidation of the cement mortar in one. Greatly improve the product's ability of adapting various complicated working condition. At the same time using cement mortar as filling material, can make the pipe inner surface in alkaline medium, so that the surface of the steel pipe will produce a purified film to prevent corrosion. Cast basalt lined steel pipe is not only resistant to wear and corrosion, against high pressure, but also convenient and safe to transport.Cast basalt pipe can be divided into straight pipe, elbow, three-way (four-way) pipe and variable diameter pipe, etc.The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.Technical parameters Packing: Ply-wood Carton more

Abrasion-Resistant Pre-engineered Ceramic tiles Cyclone Linings

Cyclones handling abrasive products such as clinker dust or raw meal are often lined with QMX abrasion-resistant alumina ceramic tiles to extend the cyclones' operating life. These pre-engineered tile linings resist wear, abrasion, and corrosion from the materials being processed, reducing maintenance and downtime. A relatively thick ceramic tile lining is critical in our Heavy-media Cyclones, as dense mineral matter can be very abrasive.We offer our pre-engineered tiles in two different grades, with 25 to 38 mm (1-in to 1.5-in) thickness, to optimise wear life.Material of the Cyclone Linings: 92% Al2O3 95% Al2O3 T95% Al2O3 ZTA(Zirconia Toughened Alumina)During their manufacture, we machine each ceramic tile in its “green” state, and then fire the lot to become interlocking, serialised liner components. Although this process is relatively expensive, the resulting increase in wear life pays for itself, and is one more reason why operations choose our Heavy-media Cyclones over other models that utilise flat tile.Cyclones Dimension can be Manufactured: 660mm/840mm/900mm/1000mm/1150mm/1250mm/1300mm/1450mm in diameterLayout of the Cyclone Tile:Packing Pictures: more

Engineering wear resistance solutions Alumina or Silicon Carbide Ceramic Lined Pipework

QMX is able to advanced-ceramics-line different bores and lengths of pipework with the application of either alumina or silicon carbide. We are also able to design and build pipework.  Advanced ceramics, with hardness ratings of 2000 Vickers, are amongst the hardest materials available. Utilising diamond-ground advanced ceramic lining systems, we are able to expertly line pipework to provide the highest level of abrasion resistance and increase the lifespan of the pipe, therefore reducing running and maintenance costs.Alumina Lined Pipe RBSiC Silicon Cabide more

Abrasive Alumina & Sisic Silicon Carbide Pipe Elbow Linings

Products application:Alumina ceramic tube is of high wear resistance, acid and alkali resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 10 times than that of special manganese, 10 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel. Application: Oil, mining, steel and power industry. Technical parameters:Alumina/RBSIC ceramic tubeMaterialAlumina&RBSiC Silicone CarbideBrandFIRSTARCountry of originZibo,ChinaColourWhiteTypeTubeSizeODIDLength70-750mm30-710mm200-500mmMolding methodIsostatic pressingBulk Density3.02 & 3.65 & 3.70g/cm3Al2O3%92% / 95% / Silicon carbide Water Absorption≤0.01Abrasion(cm3)0.1~0.25 more

High Wear Resistant Alumina Ceramic Block Cube as Abrasion Materials

QMX Alumina Ceramic Blocks are designed as per the requirements of the customers' engineering combined with the cost, installation and effective of application. Especially the blocks with tongues and grooves, Its obvious performance is that they could lock each other due to the tongues and grooves to increase the connectivity in whole engineering. So it is used widely in pipe lining, ceramic rubber plate in mining industry, steel plant, cement plant, port, power plant,etc.Meanwhile QMX ceramic blocks usually vulcanized with rubber, made as the ceramic rubber and steel composition ceramic liner.  >>> Reputation & Experience for QualityQMX served industrial maintenance company for 17years, we earned good reputation by our believable products and sincere service , CHEMSHUN CERAMICS are the wear resistant ceramics of choice for a large variety of industries including mining, sand and gravel, coal handling, steel production, and more.>>> QMX Ceramic AdvantageAfford the standard and pre-engineered tilesProfessional technical team to afford CAD designsProfessional installation team to afford install serviceWell established process as per international standards>>> QMX Wear Resistant Materials Application Copper Mining Processing•  Mill Feed Throats•  Underflow Tub Liners•  Material Handling Chutes•  Cyclone Feed/Discharge Piping/ChuteCoal Preparation•  Cyclone Distributors•  Cyclone Liners•   Magnetic Separator Chutes•   Impact Panels•   Sieve Bend Feed Boxes•   Pipe Lining/ElbowsCement Industry•   Chutes•   Cyclone Separators•   Cones>>> QMX Ceramic Product Salient PropertyExcellent wear and abrasion protection propertyLower production and maintenance costExcellent corrosion resistance propertyExcellent impact resistance propertyExcellent heat resistance propertyEasy to handle size and weightFast and safe installation more

Wear Resistant Cyclone Linings Made from Alumina

A cyclone is a specially designed system used to separate materials using centrifugal forces. The materials fed into a cyclone are typically hard and the environment within a cyclone is inherently highly abrasive. Hence wear inside a cyclone is an operational hazard. QMX Ceramic Engineering have the materials and expertise to be able to minimize wear of your cyclone linings and thus reduce downtime and increase efficiency.The main body of the cyclone consists of a reducer or a cone shaped liner tapering from a larger diameter to a smaller one down its length.Wear Resistant Solutions for CyclonesSince the materials separated in a cyclone are highly abrasive, it is important to have a cyclone lining that stands up to rigors of the job. Ultra High Purity Alumina can be used to increase cyclone working life and performance and can be custom shaped to suit all geometries; from the pipe work leading to the inlet, the vortex finder and apex outlet, to the conical heart of the cyclone.Cyclone Components Commonly Subject to WearThere are many components within a cyclone assembly that are subject to high wear conditions. Taylor Ceramic Engineering can supply many of these in wear resistant materials to extend component life. Some of the parts that we typically supply include:· Cylindrical & Reducing Liners· Inlets· Outlets· Spigots· Inserts· Upper, Mid & Lower Cone Sections· Vortex finders· Virtually any surface that undergoes wear!Wear Resistant Lining FormatsA range of wear resistant lining techniques can be used; from monolithic inserts to tiled sections.Monolithic SectionsQMX is uniquely positioned to be able to manufacture small and large monolithic shapes in short time frames. These sections can be custom made to suit your precise requirements.Monolithic sections have the advantage that they are much faster to install, thus reducing downtime.Tiled SectionsBecause most surfaces associated with a cyclone assembly are curved, Taylor Ceramic Engineering is able to engineer tiles that conform to the exact shape required.Flat tiles on curved surfaces often leave a series of flats radially around the internal surface of the cyclone. This not only interrupts material flow but increases wear on the tiled surfaces and thus reduces equipment life. However, using engineered curved tiles that conform to the required shape reduces the discontinuities and increases material flows and hence the equipment efficiency.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95% ≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density≥3.50g/ cm3≥3.60g/cm3≥3.65g/cm3≥3.70g/cm3≥3.83g/cm3≥4.10g/cm3≥5.90g/cm3Water Absorption≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%≤0.1%HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Layout of Drawing: more

Ceramic sleeve lined pipe fittings applied in mining industry

The big diameter ceramic sleeve is always a big problem for the ceramic tube manufacturers since it’s very difficult to control the deformation rate of the ceramic sleeve after it’s sintering .Also It will also need an advanced and big isostatic pressing machine to do this .So it will not only express the company’s production capability ,but company’s technology. Right now, our factory have owned both advantages which are wear resistant ceramic pressing facilities and technologies. We met some difficulties of course when we manufacturing the ceramic sleeves and we handled all the problems after the efforts of our research and engineering people .Also we created a very convenient installation machine to do the ceramic sleeve installation into the pipes since the sleeve is very big and heavy .After a month working ,we finished this 20’ container 95% alumina ceramic sleeve lined pipes ,T pipes and elbows and customers are also very appreciated about our rapid reaction and big efforts in this projects applied in the mining slurry conveying system.Sintering as a whole ceramic tube or ceramic sleeve,and then assemble it into the steel pipe or stainless steel pipe with our high-strength-temperature-resistant epoxy adhesive. The ceramic sleeve lined pipe has applied a lot in the mining industry ,like mining slurry pipe,mining dust removing pipe ,mining slag conveying pipe ,elbows and T pipes. Ceramic Wear Liner material:-92% Alumina-95% Alumina-RBSiC Silicon carbide-ZTA liner   more

Wear and Impact Resistant Conveyor Chute Wear Liner Alumina Ceramic Rubber Wear Plate

Conveyor Chute Wear Resistant Ceramic Rubber Liner is made of high alumina ceramics and high-quality natural rubber compounded by a special process. DescriptionThe Conveyor Chute Wear Resistant Ceramic Rubber Liner is made of high alumina ceramics and high-quality natural rubber compounded by a special process. The excellent shock absorption properties of natural rubber help to achieve a certain impact resistance, thereby preventing the tiles from cracking in the high impact area, which has a very superior effect compared with the ceramic lining tiles directly bonded to the steel plant. Compared with wear-resistant steel, the characteristics of high-quality Conveyor Chute Wear Resistant Ceramic Rubber Liner make it more resistant to wear and impact. Their service life is much longer than previous wear-resistant lining products, and can last for multiple shutdown cycles without causing serious wear or failure.S.No.MaterialAttributesProperties1Ceramic TilesMaterial92%, 95%, T95%,99%, ZTA,RBSIC2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness45-65Adhesive between tile and rubber1.2-3.0 MpaAdhesive between rubber and equipment≥3.8 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearanceBrown glutinous liquid Solid content20±3%Viscosity≥2.5 MpaPeel strength48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCApplication of Conveyor Chute Wear Resistant Ceramic Rubber Liner Conveyor Chute Wear Resistant Ceramic Rubber Liner provide wear-resistant linings for various equipment, chutes, pipes, hoppers, dustbins, cyclones, screening equipment linings and other industries. more

Monolithic Silicon Carbide Cyclone and Hydrocyclone Liners

Polyurethane Encased Hydrocyclone Liners QMX’s turn-key solution for hydrocyclone slurry separators and other mineral processing equipment delivers single-sourced, completed encapsulated assemblies in just weeks. Where required, our proprietary silicon carbide based formulations can be cast into complex shapes and then encased in polyurethane in-house, providing ease of installation, crack mitigation and added wear insurance, all while delivering a complete solution from one vendor. The VERKAPSE process reduces both cost and lead time for customers while providing a product with greater overall durability and reliability.All proprietary silicon carbide based materials can be cast into very complex shapes, displaying tight and repeatable tolerances that ensure repeated ease of installation. Expect a more abrasion resistant product than cast steels, rubber and urethanes alone at one-third the weight of their steel counterparts. All offer much higher thermal and corrosion resistance. QMX also produces monolithic drop-in replaceable silicon carbide cyclone and hydrocyclone liners specifically engineered for separating and classifying applications. These ceramic liners are designed for highly abrasive ores including coal, iron, gold, copper, cement, phosphate mining, pulp & paper and wet FGD and are available in sizes up to 60″ in diameter.A variety of highly abrasion resistant ceramic compositions are available, maximizing cyclone life and eliminating high installation costs traditionally found in epoxied tile constructions. This assists both OEMs and single plants in achieving financial performance objectives by optimizing classification efficiencies.QMX supplies either the complete assembly of the hydrocylone or the high wear areas including the bottom apex and spigots. Cones, cylinders, vortex finders and volute feed inlet heads are precision cast for repeatable assembly into your existing hydrocyclone.  more

Wear-resistant ceramic bonding steel plate

The Wear-resistant ceramic bonding steel plate is to directly bond the toughened wear-resistant ceramic with a high-strength organic adhesive or an inorganic adhesive with a maximum temperature of 350 ℃ directly into the steel plate, and is used as an anti-wear lining for material conveying equipment in room temperature environments.Product Structure:The Wear-resistant ceramic bonding steel plate is to directly bond the toughened wear-resistant ceramic with a high-strength organic adhesive or an inorganic adhesive with a maximum temperature of 350 ℃ directly into the steel plate. The steel plate is equipped with countersunk bolts to connect the equipment. And there is an anti-impact &wear layer, which can well solve the wear problem of equipment during the transportation of bulk materials. It is suitable for the material conveying equipment in room temperature environment, which can also withstand the impact of bulk materials. Product Characters:1. Wear resistance: High hardness with a great wear ability.2. Impact resistance: The toughened ceramic ensures that the ceramic is not easily broken and can bear the impact of large materials;3. High temperature resistance: It can be operated at 0℃-250℃ for a long time with a special installation method such as welding installation.4. Convenient installation and replacement: It is provided with a whole liner, which is convenient for replacement and installation and reduces after-sales service;5. Reduce maintenance: Excellent wear resistant ability greatly reduces the frequency of maintenance, saving costs and labor. Product Applications:This kind of wear-resistant ceramic bonding steel liner is often used as a wear-resistant lining for material conveying equipment in room and high temperature environments, and can withstand the high impact of large materials with a special ceramic material.Technical Specifications: more

Hybrid Liner Rubberc Ceramic Matrix

Joined using a special process, the Hybrid Liner combines two liner materials and their favorable properties. The interior is made of polyurethane and protects the residual limb and bony structures thanks to its shock absorbing characteristics. At the same time, it ensures optimum pressure distribution across the entire residual limb, both for passive and active generation of the vacuum. The outside of the liner and the integrated vacuum flap are made of silicone, proven in everyday use thanks to its robustness. This is particularly important when the vacuum flap is folded over the inner socket to create an airtight seal for the system. Application: On the subject of abrasion with respect to rubber linings, the following statements must be considered.1- There are two types of abrasion one may encounter, impingement and sliding.2- Impingement abrasion occurs when particles strike the surface of the rubber (or any other surface).3- Sliding abrasion occurs when another surface slides across the rubber.4- In virtually every case the abrasion can be expected to be a combination of impingement and sliding.5- Predominantly impingement abrasion occurs in chutes, sandblast hose and anywhere rebound is observed.6- In the impingement process, particles hit the surface and any stresses produced are distributed evenly if the rubber yields easily, especially when the particles strike at a 90° angle to the surface. more

HEAVY DUTY SKIRT LINERS (CANOE LINERS)

Canoe Liner Benefits QMX has been manufacturing wear liners of all types for over 25years. From Bolt on to weld in, canoe liners or skirting liners, with steel back or ceramic face we can supply all your requirements. QMX  manufacture impact and wear resistant liners in almost any size and shape from the highest quality materials specifically chosen for your environment. We can work with your drawings to assist with liner layout and tag each liner for installation to the layout drawing. We can help you map out your wear lining requirements for any size or configuration. more

Conveyor Chute Lining Impact Liner Panel

Chute Linings are designed to be an integral part of a conveyor system. Our pre-engineered chute lining protects and cushions the chute from the material being handled; Skirt Liners prevents fugitive materials from escaping and damaging the conveyor loading areas. We can build, design, fabricate and install chutes, and also repair and re-align existing chutes. more

Abrasion& Anti impact Ceramic Skirting Canoe Liners

Keeping product on the line and off of adjacent walkways and equipment is critical to maintaining a safe and productive work environment. Our tough skirting liners are available in solid rubber or a combination rubber/ceramic matrix, our high wearing skirt liners keep ore in line and protect your equipment, saving time and money while increasing production. Handy Tee slot mounting allows for use in skirting or solid wall wear applications and are interchangeable.Solid Rubber or Ceramic / Rubber with steel backing plate and Tee Bolt slots for easy mounting means the entire wear face is solid with no holes to catch material and cause premature wear or bolt deterioration. Liners can be adjusted easily up or down to achieve the best fit.QMX can supply wear and skirting solutions for all types of material conveyance wear and impact areas. Custom liners are available for specialty applications such as wood and food processing and handling.Examples of Use· Conveyor Skirting· Chutes· Hopper wear areas· Impact protection· Material transfer points· Overhead conveyor lines· Primary impact areas· Rail and Port loading terminals· Rock boxes· Screen Deck protection· Screen discharge areas· Screen undersize chutesFeatures: · Highly effective particularly where material is being bulk loaded onto the conveyor to control the material until it becomes stable.· The liners are steel backed and made to fit existing loading stations.· They are manufactured to conform to the belt with the ability to adjust the height to fit the belt and maximize the liner life.· The rubber thickness varies and ceramics can be added to fit the application.· In load-zones with high tonnage rates, Canoe Liners significantly reduce spillage, dust and wear.· Designed specific to your application, then custom manufactured.· Each metal-backed Canoe Liner comes with the ability to adjust the height to fit your conveyor belt. more

Alumina Wear Resistant Liner Pieces for Pulley Lagging Ceramics

Detailed description:QMX Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance.Generally,with the conveying pressure , thousands of salient point in alumina ceramic liner tile can have a positive traction to prevent slipping, extending the life of the roller conveyor.Which makes the drive roller life ten times more than the original drum .At the same time,each ceramic sheet has grooves spaced in a certain distance, enabling foreign matter like dust, dirt on the drum discharged along the trench, which makes the drum with a unique self-cleaning function, especially suitable for wet working environment.Alumina ceramic mosaic tile have various sizes available.Alumina ceramic characters: > High hardness with Moh's hardness 9 grade> High abrasion and chemical resistance> Special dumps designed for more wear resistance> Light weight with various sizes more

Alumina ceramic tile mats

High Alumina Ceramic Tiles Mats  Product Description:Alumina Ceramic square tile mats is combination of high hardness alumina mosaic tile and backed silk , paper or net .the low friction , smooth surface prevents materials build-up in low inclination installations. The square ceramic tiles make it possible to bend the sheeting which makes it perfect protection for con-ave and convex surface .the sizes of ceramic square tile matted can be easily be adjusted by bending the sheeting and cutting it in between the ceramic tiles .this alumina ceramic square tile matted has advantages including : no specialist tools required, can be applied to most substrates . Convenient design for fast and easy application .Alumina ceramic tile mats advantages :> High hardness with Moh’s hardness 9 grade> High abrasion and chemical resistance> Easy installation by epoxy resin glue water> Easy mending if someone hex tile drop off> Various of alumina ceramic hex sheet size availableSizes:L*WThk.Ceramic mats(stick on Sticker/nylon Mesh/Acetate/Paper10*103--10mm150*150mm17.5*17.53--15mm150*150mm, 300*300mm,300*500mm20*204--15mm300*500mm25*254--10mm/12*126--25mm/12.5*12.56--25mm/ more

Alumina Ceramic Mosaic Tile Liner

QMX Ceramic mosaic mat are of 2 shapes, square alumina ceramic mosaic tiles and alumina ceramic hexagon mosaic mat, inlaid on the surface of equipment and work area by rubber or glue. They are designed to protect equipment and work area by abrasion resistance, acid and alkali corrosion resistance and other characteristics. Alumina ceramic mosaic tiles can be used in flat areas and curved surfaces. DescriptionCeramic mosaic mat as wear resistant liner materials and easy fixing process is popular in the field of wear-resistant. It is widely used as wear liner for pulley lagging, rubber ceramic plate and kinds of irregular surface of equipment and facilities. It can be easily installed and fixed by special adhesive. Popular Sizes Of Alumina Ceramic Mosaic Tile MatsPopular sizes of the flat alumina tiles as follows:500*500*6mm 4mm ceramic+2mm rubber500*500*8mm 4mm ceramic+4mm rubber500*500*10mm 6mm ceramic+4mm rubber500*500*14mm 10mm ceramic+4mm rubber500*500*20mm 15mm ceramic+5mm rubber500*500*25mm 20mm ceramic+5mm rubber500*500*30mm 25mm ceramic+5mm rubber Product Features1) Suitable for lining on irregular surfaces2) High strength3) High hardness4) High density5) Acid and alkali resistant6) Corrosion resistant7) Good impact resistance more

Al2O3 92% 95% Alumina Ceramic Hexagonal Tiles Mosaic Tiles

Product Name:Alumina Ceramic Hexagonal TilesProduct H.S Code:690912Product Materials:AluminaProduct Color:WhiteCertificate:ISO9001Customized:AvailableProduct Packaging:Cartons and Pallet Product Details:QMX alumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market.  Alumina Ceramic Tile is of high wear resistance, acid and alkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel Size of Alumina Mosaic Ceramic ( square / Hex.) Tiles more

Surface protection engineered solution Wear Ceramics pipe and Pipe Fittings

 Product introduction:Wear-resisting ceramic-lined pipe can be applied to the pipeline transport of materials, in the long-term pipeline transport, the pipe wear is serious, especially pipe elbow, often because of long-term wear and tear caused by the pipe damage, pipe elbow impact force is large, wear is serious.Ceramics have excellent impact resistance and super wear resistance, usually used in the inner wall of the pipe and equipment, to protect the pipe, reduce wear, impact resistance.The wear-resisting ceramic lining is installed in the inner wall of the pipeline in the form of pasting, welding, dove-tail and so on to form a firm anti-wear layer. With its super wear resistance, it is widely used in pneumatic conveying and hydraulic conveying systems in industrial enterprises.It is widely used especially in the environment with severe impact corrosion.Advantage:Longer service lifeTemperature resistance and aging resistanceLight weightThe surface is smoothCeramic staggered joint installationEasy installation more

Abrasion Resistance Ceramic Lining Pipe

Abrasion Resistance Ceramic Lining PipeAbrasion resistance ceramic lining pipes are designed and lined with high quality alumina ceramic material like alumina rings. The abrasion resistance ceramic lining pipe as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer steel pipe. We can produce abrasion resistance ceramic lining pipe as per customer’s requirement and application.Alumina ceramic specificationsChemical Composition and Physical PropertiesCompositionAl2O3≥92%≥95%Specific Density(g/cm3)≥3.60≥3.65HV Hardness HV20 N/mm2(MPa)≥980≥1000Rock Hardness HRA≥82≥85Bending Strength (MPa)≥220≥220Compressive strength (MPa)≥1050≥1300Fracture Toughness MPam 1/2≥3.70≥3.8Wear Volume(cm3)≤0.25≤0.20cPackingCtn box with palletsCustomized Tiles can be made.The most common applications of ceramic sleeve lined pipesIndustryMaterial1. Abrasive productsGrinding wheel granules2. Aluminium plantsCalcined alumina, bauxite, electrode, carbon, crushed bath3. Iron & SteelSinter dust, limestone, lime injection, coal, iron carbide, alloy additives4. Mineral wool & insulation productsPerlite, stone dust, refractory fibers, production wastes, dust from sawing operations5. FoundriesMolding sand, dust collection6. Glass plantsBatch, cullet, quartz, kaoline, feldspar7. Breweries, grain processing, feed millsCorn, barley, soy beans, malt, cocoa beans, sunflower seeds, rice hulls, malting plants8. CementClinker dust, limestone, cement, fly ash, coal, blast furnace slag9. Chemical plantsCaustic lime, fertilizers, lime dust, chrome ore, paint pigments, plastic pallets with glass fi bers10. Mineral mining plantsKiln feed, ore concentrate, coal tailings, dust11. Coal fired power stationsCoal, fly ash, pyrites, slag, ash, limestone12. Coal minesCoal dust, mine waste for backfi lling13. Technical carbon productsTechnical carbon, dust, graphite for electrodes more

Wear Resistant Cyclone Linings Made from Alumina

Material of Cyclone liner 1. Alumina2. RBSiC silicon carbide3. ZTA Dimensions can be customized by client’s request. Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. Product Introduction: Seperator cyclone equipment is mainly abrasive damaged by handling material, QMX can design ceramic cyclone liners according to customer's cyclone size and wear resistance requirement. ceramic tile liner cut and then composed . Product Application: Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client’s wear application. The Tailor-made ceramics had the advantage of low wear, high hardness and impact resistance , it widely used for the chutes, hoppers, bunkers , pipelines in the mining, power generation, steel plant, steel plant industries, it make cost effective performance and reduce the maintenance cost and down-time for the clients more

RBSiC Lined Cyclone part for Cyclone & Hydrocyclone Applications

RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness with high strength,high wear resistance, corrosion resistance, high temperature resistance, which has been widely used as the liners or parts in corase particles classification, concentration, paper making, chemical, electronics, washing and mineral processing industry. Property:*Superior wear resistance, impact resistance and corrosion resistance*Excellent flatness and temperature resistance up to 1380℃*Excellent oxidation resistance* Good dimensional control of complex shapes*Easy installation* Longer service life ( about 5 times more than that of alumina ceramic and 6 times more than that of polyurethane) Applicaion of RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness :RBSiC ( SiSiC ) silicon carbide sic cyclone parts / cyclone lining with high hardness has high hardness, high temperature, abrasion resistance, oxidation resistance, acid and alkali resistance characteristics,which is widely used for wear-resisting lining of hydraulic cyclones, flue gas desulphurization pipes and coal slurry conveyor pipelines.Thickness available: 4mm - 25mmShape available: Tubes , Tee pipes, Elbows, Cones, Rings and so on.  Other RBSiC / SiSiC reaction bonded silicon carbide products:The main products of reaction bonded silicon carbide ceramics are: cross beams, rollers, coling air pipe,burner nozzles,thermocouple protecting tubes,temperature measuring parts, radiant tubes, desulfurization nozzles, crucible,batts, wear resistant lining materials,plates, seals, rings and special shaped structural parts. more

Hydroyclone cone lined with ceramic tiles

Cyclone mainly handles different sizes of dust particle.and suffer heavy wear damage during long time operation .which inevitably cause cyclone equipment ,even whole equipment working link stop to work and kinds of maintenance cost . Engineered Alumina ceramic lining tile design lined cyclone maximum efficiency of separation. QMX can design wear ceramic liner for any size cyclone , no matter wet or dry application.   more

Cyclone upper cone lined with alumina tiles

Ceramic Lined Cyclone parts provides exceptional wear resistant property and are used highly wear prone areas like apex, cone, vertex finder etc area. In the industries like coal production, power generation, mineral processing and many other application entire cyclones are lined with ceramic liner.Features of our Ceramic Lined Cyclones:· The ultimate in alumina tiled cyclone engineering design· Maximum efficiency of separation· Cost-effective· Superiority of design confirmed by Computational Fluid Dynamic Analysis· Minimized turbulence· Engineered tiles are designed specifically for your application· Long lasting wear surface· Reduced energy usage more

Cyclone lined Eigineered ceramics

The material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications:·Coal·Mining·Cement·Chemical·Steel more

Ceramic cyclone parts alumina spigot apex

The material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.  ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications:· Coal· Mining· Cement· Chemical· Steel more

Trapezoidal Pipe Ceramic Lining Plate

Trapezoidal Pipe Ceramic Lining PlateProduct Introduction:Trapezoidal pipe ceramic lining plate is suitable for wear-resistant lining of pipes and elbows with a diameter of less than 900mm. Trapezoidal lining plates of various specifications can be customized according to the diameter of pipes and elbows, so that they become a complete circular surface during final construction. The board is tightly combined with the board. The wear-resistant ceramic lining plate of the trapezoidal pipe is fired in a tunnel kiln, and the kiln temperature is stable. The fired ceramic lining plate is uniform in color, which has the texture of jade, and the surface is neat and free of black spots.Advantages:Trapezoidal pipe ceramic lining plate has the characteristics of wear resistance, corrosion resistance, high temperature resistance, high impact resistance and convenient construction. It’s the ideal material for surface wear of conveying equipment. It is very safe and reliable to use the trapezoidal pipeline wear-resistant ceramic lining in the occasion of high temperature corrosion, high temperature wear or high temperature erosion.Under the same industrial and mining conditions, its service life is 10 to 20 times of the life of cast stone, wear resistant alloy cast steel, steel plastic, steel rubber and other materials.ItemLengthWidthThicknessAlumina palin Tile50-150mm25-100mm6-50mmAlumina Weld-on tile ( Weldable tiles)50-150mm30-100mm10-50mmAlumina Pipe tile(Trapezoidal)50-150mm20-100mm8-50mm more

92% Alumina Tile Ceramic wear Lining

92% Alumina Wear LiningsAlumina Wear linings are protective covers installed in areas subjected to wear. They are widely utilized in mining, aggregates and cement industries processing hard materials that are tough on equipment. The right wear lining prolong the lifetime of equipment, improve material flow, reduce noise, and thus increase the production capacity. ★Applications Be used in Coal, petroleum, steel, coal fired power generation industries, etc. As the wear-resistant liner to protect the surface of the transport equipment being worn.★FeaturesBeing fired under high temperature, wear-resistance, shock resistance, acid and alkali resistance, its theory wear-resistance is equivalent to 260 times of manganese steel, 170 times of chromium steel, can enhance the life time of equipment.★Size(We could produce as your required)Item(Length)mm(Width)mm(Thickness)mmNote150×1001501006-50Flat tile150×10015010012-20Welding tile with hole100×1001001006.5-15Flat tile10×10 mat10103-10Square17.5×17.5 mat17.517.54-10Square20×20 mat20203-20Square11.55×11.55 mat11.5511.553-10Square12.5×12.5 mat12.512.53-10Square50×5050505-15Flat tile120×80120806-20Welding tile with hole150×601506010-25Flat tile100×81.6/78.510081.6/78.520Curved tile more

Weldable Ceramic Tiles Steel Rubber backed composite wear mats

Ceramics wear resistant· Wear Resistant: Manufactured with fine-grain alumina ceramic which is 12 times more wear resistant than steel· Optimal Arrangement: The exposed ceramic faces are optimally arranged to minimize the base material exposure and extend useful life· Slip Resistant: The embossed ceramic surface greatly improves belt traction· Variety of Options: ceramic tiles are offered in a variety of shapes, sizes, and thicknesses to suit any application Ceramic: 92% & 95% Alumina, RBSiC, ZTAAvailable with square, rectangular, cylindrical or hexagonal,etc.Cushion Rubber/ PU: Superior rubber/PU compound, impact-absorbingConnection: Steel plate and studs / cn bonding layer, both available to suit different types of applicationsThe thickness of complete liner, ceramic and rubber/PU are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc. more

Wear Resistant Rubber Ceramic Panels

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.Type of CeramicsRubberSteel/Metal 92% AluminaNatural rubberHardness 60 A235A95% Alumina  99% AluminaZTA Zirconia Hex Tile mats Regular sizes:Panel Size300×300,250×250,500×500,600×600mmCeramic size19x19, 21x21, 40x40 Hex tile Alloy Steel Sizealloy steel plate with thickness ranging from 3 mm to 10 mmRubber ThicknessDepends upon the impact stress expected.Remarkmetal+rubber+ceramic / rubber+ceramicplain surface or spherical surface.The steel bolt also available upon requestsPacking:Wooden Crate   Ply-Wood Pallet  more

Rubber Embedded Ceramic Wear Tile Panels

Rubber Embedded Ceramic Wear Tile Panels alumina ceramics is one of the hardest of all natural substances. Even under extremely abrasive conditions, no material can compete with its extreme hardness and wear resistance. It has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Ceramic Wear TilesCeramic wear resistant tiles form part of QMX’s range of engineered ceramic solutions. This range of wear solutions provides high-levels equipment protection from material abuses, extending the life of mineral processing equipment in mining, mineral extraction and power generation applications. QMX’s wear-resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.Ceramic wear-resistant tiles are pressed with chamfered sides and cut precisely to the required shape, ensuring that gaps between the ceramic wear-resistant tiles are minimised and tile wear is reduced as chipping is eliminated.Benefits of Ceramic Wear-Resistant Tiles:· Zero friction against minerals· The highest protection against abrasion and corrosion· Wear protection up to 400°C· Longer life than traditional wear protection· Reduce downtime and maximise your plant’s productivityCeramic: 92% & 95% Alumina, RBSiC, ZTAAvailable with square, rectangular, cylindrical or hexagonal,etc.Cushion Rubber/ PU: Superior rubber/PU compound, impact-absorbingConnection: Steel plate and studs / cn bonding layer, both available to suit different types of applicationsThe thickness of complete liner, ceramic and rubber/PU are determined on the basis of application, such as handled material lump size, height of fall, impact angle, etc. more

HEAVY WEAR PROTECTION Ceramic Rubber Lining materials

Ceramic/rubber lining material is a composite construction of highly wear-resistant 92 %-Al2O3 ceramic tiles (square, rectangular or hexagonal „SW“) vulcanized in special rubber with CN bonding layer. Properties • CN bonding layer provides fast andlonglasting adhesion• Highest abrasion resistance• Reduces operating costs• Long service life increases the efficiencyof your equipment• Good resistance against weather Area of application • Lining against extreme wear throughabrasion at high speeds• For simple to medium duty applicationsin mining, gravel, sand and stone breakingmills and other industrial sectors• In applications like pipelines, vibratoryfeeders, cyclones, skips, bunkers, chutes,loading points, slides, hoppers, silos more

Engineering Wear Ceramic Matrix

Abrasion is always unavoidable in the processing and transport of bulk materials. The falling material flow causes particularly strong impact. We offer our customers best solutions with the high-quality ceramic wear matrix(with/without steel plate and bolt), in order to achieve an optimal result in increasing the impact resistance and reducing the abrasion and noise.  Features:* Extremely high impact resistance* Low friction coefficients*Noise reduction* easy and fast montageApplications:*Lining of funnels and containers*Slides and transfer stations*Pipeline case*Vibration chutes and chute boxes*Application at the transfer pointsType of Ceramics : * Cylinder *Hex Tile* Rectangular* Square*Cube 92%, 95%, 99% Al2O3, ZTA, Zirconium, RBSIC Silicon Carbide Dimension of the Liners: Regular&Customized,Max L800*W800mm more

Cold Bonded Wear Panels

Cold Bonded Wear PanelsQMX Wear Panel solutions are ideal for a wide variety of mining, mineral processing and material handling for protection against extreme wear.ApplicationTypical application examples:· Chutes· Cyclones· Launders· Pipes and tanks· Conveyor transfer points· Screen beams, underpans and    components· Vibratory feedersKey features and benefits· 92% Aluminium oxide material.· Rubber compound blended with CN polymers.· Buffed CN bonding layer and buffed edges.· Manageable size and weight. Strip width 250mm makes it easy to install.· Fire resistant and antistatic (FRAS) rubber compound available.· Low sulphur rubber.· Ceramic tiles bonded to rubber on all sides (except top surface).· Supplied in square panels 500mm x 500mm.· Extreme wear resistance.· Outstanding adhesion to ceramic tiles, rubber and metal.· For optimum cold vulcanised adhesion.· Can be used in above and below ground applications.· Stable rubber hardness with age.· Resists tile cracking and pull out.· Easy to install.Rubber,Ceramic&Steel SpecificationS.No.MaterialAttributesProperties1Ceramic TilesMaterial92%, 95%, T95%,99%, ZTA2RubberComponentNatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥10.6MpaElongation at break ≥350%Shore Hardness45-65Adhesive between tile and rubber≥3.8 MpaAdhesive between rubber and equipment≥3.58MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness3-10mm4AdhesiveAppearanceBrown glutinous liquidSolid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºC more

Chute Ceramic Wear Liner Tile

Chute ceramic wear liner tileThe ceramic wear liner backed steel plates are hot vulcanized together with the high tensile strength 7mm nature rubber sheet and 6mm steel backing plate. As a result the ceramics wear liner will have both advantages of the rubber impact resistance and ceramic wear resistance. Size of Rubber backed Alumina wear plates   1NO.sizeceramic+rubber+steelNote1500*500*5028+16+6Hex Tile L23.1xT282300*300*6350+7+6147*97*503300*300*3525+4+6147*97*254298*298*6350+7+6147*97*505190*390*2515+4+6Hex Tile L12.5xT156500*500*2013+1+620*20*137450*400*6350+7+6147*97*508400*300*6350+7+6147*97*509450*300*6350+7+6147*97*5010300*200*3725+6+6147*97*5011300*200*3725+6+6147*97*5012300*150*6350+7+6147*97*5013500*500*5030+14+647.5*47.5*3014500*500*3220+6+647.5*47.5*3015500*250*3220+6+647.5*47.5*3016500*500*2820+2+6φ20*2017500*500*5040+4+6φ40*4018300*300*3320+7+6φ20*2019390*190*6340+17+6φ40*4020302*302*3220+6+6φ20*2021500*500*3220+6+6φ20*20Customized Sizes can be manufactured.FeatureModular Bolt-In SectionsNot Limited to Standard Sizes and ThicknessesHighly CustomizableFast Installation & ReplacementCost EffectiveImpact AbsorbingAbrasion ResistantNoise ReductionLighter Compared to Steel more

Alumina Ceramic Rubber Lining

Superior wear resistance of high alumina ceramics.Energy-absorbing rubber cushions, more impact resistant.Extend wear life of your production line, reduce maintenance and downtime.Alumina ceramic lining is a high abrasion-resistant wear product, it is a combination of high alumina ceramic tiles and natural rubber.High alumina ceramic lining offers wear protection and can extend service life of chute or other equipment significantly, wear life of high alumina ceramic is approx. 5 timers longer than rubber and 10 times longer than steel. Installation for ceramic lining1. Rubber ceramic lining produced with steel plate and stud-fixed to steel plate by studs, nuts and washers.2. Ceramic lining with cn bonding layer.-be bonded to steel plate by adhesive.3. Alumina ceramic lining can also be produced with steel or aluminum channel-fixed by studs more

Wear-resistant hex mats

alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Wear-resistant hex mats prevent erosion and abrasive wear in conveying and bulk material handling systems. Their flexible design allows for lining of intricate systems including fan blades, chutes, hoppers, and more.Order quantities may range from one box of ten mats up to container loads. Mat Size RangeThickness Range: 1/8” through 1” (Metric: 3-25mm)Size Range: 6” x 6”, 12” x 12” 12”x20” (Metric: 150x150mm, 300x300mm, 300x500,mm)Technical SpecificationsCeramic Material: 92%, 95% Alumina Surface Finish: As-FiredDimensional Tolerance: ±1%L*WHNote10*103--10mmBulk pieces or Mats17.5*17.53--15mmBulk pieces or Mats20*204--15mmBulk pieces or Mats25*254--10mmBulk pieces or Mats12*126--25mmBulk pieces or Mats12.5*12.56--25mmBulk pieces or Mats more

Alumina ceramic tile mats

High Alumina Ceramic Tiles Mats  Product Description:Alumina Ceramic square tile mats is combination of high hardness alumina mosaic tile and backed silk , paper or net .the low friction , smooth surface prevents materials build-up in low inclination installations. The square ceramic tiles make it possible to bend the sheeting which makes it perfect protection for con-ave and convex surface .the sizes of ceramic square tile matted can be easily be adjusted by bending the sheeting and cutting it in between the ceramic tiles .this alumina ceramic square tile matted has advantages including : no specialist tools required, can be applied to most substrates . Convenient design for fast and easy application .Alumina ceramic tile mats advantages :> High hardness with Moh’s hardness 9 grade> High abrasion and chemical resistance> Easy installation by epoxy resin glue water> Easy mending if someone hex tile drop off> Various of alumina ceramic hex sheet size availableSizes:L*WThk.Ceramic mats(stick on Sticker/nylon Mesh/Acetate/Paper10*103--10mm150*150mm17.5*17.53--15mm150*150mm, 300*300mm,300*500mm20*204--15mm300*500mm25*254--10mm/12*126--25mm/12.5*12.56--25mm/ more

Al2O3 92% 95%Alumina Ceramic Hexagonal Tiles Mosaic Tiles

Product Name:Alumina Ceramic Hexagonal TilesProduct H.S Code:690912Product Materials:AluminaProduct Color:WhiteCertificate:ISO9001Customized:AvailableProduct Packaging:Cartons and Pallet Product Details:QMX alumina ceramic Hexagonal Mat, paste into square mosaic ceramic sheet  as an excellent wear - resistance materials and easy fixing method are popular in market.  Alumina Ceramic Tile is of high wear resistance, acid and alkli resistance, effectively prolong the service life of equipment and considered to be the best choice of anti-wearing and anti-corrosion material; Wear resistance of ceramic is 266 times than that of special manganese, 171.5 times to high chrome cast iron; Hardness is much higher than that of wear-resistant steel and stainless steel Size of Alumina Mosaic Ceramic ( square / Hex.) TilesL*WHNote10*103--10mmBulk pieces or Mats17.5*17.53--15mmBulk pieces or Mats20*204--15mmBulk pieces or Mats25*254--10mmBulk pieces or Mats12*126--25mmBulk pieces or Mats12.5*12.56--25mmBulk pieces or Mats more

92% ALUMINA CERAMIC WEAR TILE

QMX Ceramic Tile is a preferred liner option in areas of extreme small particulate abrasion with minimal impact. The 90% fine grain, high grade alumina is manufactured to the highest standards, producing a premium product that can hold up to your most abrasive materials. Ceramic tiles offer great mechanical properties with superior sliding abrasion resistance.QMX Ceramic Tiles are offered in several thicknesses to address the requirements of your specific application. QMX Tiles are offered with a choice of attachment methods for optimal performance.ADVANTAGES· Greatest Level of Sliding Abrasion Resistance· Cost Effective· Multiple Thickness Options· Chemical Resistance Attachment Options: Epoxy or Weld-in STANDARD THICKNESSESThickness1/4″=6mm1/2″=12mm3/4″=20mm1″ =25mm2″ = 50mm more

Ceramic Wear Resistant Tile Weldbale Lining

Ceramic tiles have excellent abrasion and wear resistant qualities and are ideal for use in transfer chutes, piping systems, hoppers, etc.  Typical markets include grain, coal-fired power generation, mining, cement, and more.QMX Manufactures a full range of high-density, fine-grain, wear-resistant alumina ceramic wear tiles to prevent erosion and abrasion in conveying and bulk material handling systems.  Our alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Weldable tiles are provided with a hole though the tile, a carbon steel weld cup, and a ceramic plug for welding in pace onto a steel substrate.LengthWidtThickness50501550501750502060203560401070701070701575752075752575753075753510050810050121005012.510050151005020100502510075121007520100752510075301001001010010012100100151001002010010025100100301001003510010040100100451208081208010120801212080141208015120802012080251208030150501015050121505012.71505015150502015050251505030150503515050401505050150100101501001215010014150100151501002015010023.5150100241501002515010030150100401501005015010070 more

Ceramic lined T pipes with flanges

As wear resistant ceramics lined pipe supplier, QMX ceramics can meet customized design and product kinds of alumina ceramic linings for lined steel pipelines. Several ceramic liner pipe wear solutions ways can be offered for client’s options. Solution 1: Lined with Trapezoidal/pipe tiles with size 150*23/21*20mm, 150*33/27*25mm, or other dimensions per the drawing. Advantage:Lower cost Solution 2: Lined with alumina sleeve/tubes&Elbow pipe tiles, with Dia.100-300mm, Length 100-500mm. Advantage: Easy to Fix & few gaps Solution 3: Lined with Mosaic lining pieces Mosaic pieces sizes: 17.5*17.5mm or 20*20mm, Thickness 3-20mmAdvantages: Suitable for Lining the small diameter Steel pipes. more

Cyclone liner

Material of Cyclone liner 1. Alumina2. RBSiC silicon carbide3. ZTA Dimensions can be customized by client’s request. Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. Product Introduction: Seperator cyclone equipment is mainly abrasive damaged by handling material, QMX can design ceramic cyclone liners according to customer's cyclone size and wear resistance requirement. ceramic tile liner cut and then composed . Product Application: Apart from the standard alumina ceramic tile, we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client’s wear application. The Tailor-made ceramics had the advantage of low wear, high hardness and impact resistance , it widely used for the chutes, hoppers, bunkers , pipelines in the mining, power generation, steel plant, steel plant industries, it make cost effective performance and reduce the maintenance cost and down-time for the clients. more

Anti lmpact Engineering ceramic wear panel for conveyor system

Engineering alumina ceramic liner is different standard ceramic tile , designed and tailor-made with CAD Software to suit any type of customer’s components . QMX ceramics offer a range of wear resistant ceramics products that have been engineered to meet the equipment abrasive requirement of special angle , shape,radian,sizes etc.which can be perfectly installed without gaps and fitted for equipment. QMX has experienced to design engineering alumina tiler chute liner like hopper liner , cyclone liner etc. Also will help with your wear problems well .Products Characters :-- Long lifetime and maintenance free operation -- No operation interruption or production losses -- Maximum efficiency of separation --Perfectly fit for equipment without cutting Application industry > mining industry > Cement industry > Coal handling industry > Steel industry > Port industry > Power plant Technical data :Chemical Composition:Al2O3SiO2CaOMgONa2O92~93%3~6%1~1.6%0.2~0.8%0.1%Physical Properties:Specific gravity (g/cc)>3.60>3.65>3.70Apparent porosity (%)000Bending Strength (20℃, Mpa)220250300Compressive strength (20℃, Mpa)105013001600Rockwell hardness (HRA)828588Vickers hardness (HV20)105011501200Moh’s hardness (scale)≥9≥9≥9Thermal Expansion (20-800℃, x10-6/℃)888Abrasion Loss (Cm3)0.250.20.15 more

Silicon carbide cyclone

  Silicon carbide CycloneReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Typical properties of silicon carbide are:Excellent thermal shock resistanceExcellent hot strengthExcellent abrasion resistanceGood thermal conductivityRelatively low coefficient of thermal expansionTypical applications for silicon carbide are:Kiln furniture for powder metal and ceramic processingKiln components including:hearthsentrance tilesskid railsmufflesside wallsarchesReaction Bonded Silicon Carbide PropertiesPhysical PropertyUnitsTypical ValueMicrostructure%87% SiC, 12% SiDensityg/cc> 3.02Apparent Porosity%< 0.1Max Use Temperature°C1380Flexural StrengthMPa250 @ 20°C280 @ 1200°CCompressive StrengthMPa2500Modulus of ElasticityGPa330 @ 20°C300 @ 1200°CCoefficient of Thermal Expansion1 x 10-6 in/in °C4.5Thermal Conductivity @ 1200°CW/mK45Poisson's Ratio-0.2Vickers HardnessGPa20-22 more

Silicon carbide Tile Block

  Silicon carbide wear lining tiles/blockInner Lining and Blocks for Industry MaintenanceSiSiC: Moh’s hardness is 9.5 (New Moh’s hardness is 13), with excellent resistance to erosion and corrosion, excellent abrasion – resistance and anti-oxidation. It is 4 to 5 times stronger than nitride bonded silicon carbide. The service life is 5 to 7 times longer than alumina material. The MOR of RBSiC is 5 to 7 times that of SNBSC, it can be used for more complex shapes. Wear resistant ceramic lining is conductive to make improvement of the production performance, the working efficiency, the reduction of maintenance costs and the increase profits.- Excellent wear and abrasion protection property.- Excellent corrosion resistance property- Excellent heat resistance property- Excellent impact resistance property- Excellent for ballistic protectionApplications:- Mining- Mineral processing (mineral beneficiation)- Power generation- Cement- Petro-Chemical Refining and Production- Coal washery- Steel- Defense (personal & vehicle armour).■ Specifications: Item Unit Data Temperature of application  ℃1380℃ Density G/cm3 >3.05Open porosity  % <0.1 Bending strength -A Mpa 250 (20℃) Bending strength -B MPa 280 (1200℃ ) Modulus of elasticity-A GPa  330(20℃) Modulus of elasticity -B GPa300 ( 1200℃ ) Thermal conductivity W/m.k 45 (1200℃ ) Coefficient of thermal expansionK-1 ×10-64.5 Rigidity /13 Acid-proof alkaline / excellent■ Available Shape and sizes:Thickness: from 6mm up to 25mm Regular Shape: SiSiC tiles, SiSiC Pipe tiles, SiSiC Three Links, SiSiC Elbow, SiSiC Cone Cyclone. Remark: Other sizes and shape are available upon requests. ■ Packaging: In carton box, packed in fumigated wooden pallet with net weight 20-24MT/20′FCL. more

Ceramic tubes and special-shaped parts

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Notes: We can make alumina wear tile according to your requirement.FeaturesHigh hardnessRockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainlessExcellent wear resistanceThe wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.Corrosion resistanceHigh alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.ThermostabilityWorking temperature of high alumina ceramics can be as high as 1400℃.Good self-lubricityHigh alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.Light weightThe density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installationWear solutions we provideThis is a complex process.Our engineers understand wear problems and specifysolutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.Applications• Chutes/Hoppers• Classifier Cones• Cyclone Separators• Elbows• Fan Housing & Blades• Lined Piping• Nozzles• Wear PanelsMarkets• Coal-fired Power Generation• Abrasive Material Handling• Chemical Processing• Food Processing• Iron/Steel Manufacturing• Mineral Processing• Powder/Bulk Solids Conveying• Pulp & Paper Manufacturing• Pulverizing & Grinding more

Ceramic cyclone parts alumina spigot apex

Ceramic cyclone parts alumina spigot apexThe material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications:1.Coal2.Mining3.Cement4.Chemical5.Steel more

92%Alumina Ceramic Sleeve for wear resistance

1. ApplicationAlumina ceramic cylinder bushing liner / lining tube / sleeve lining with high abrasion resistance are widely used for  serious abrasive environments, such as chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including ,but not limited to:  ♦ Coal Preparation Plants                                          ♦ Coal Fired Power Stations♦ Mineral Processing Plants                                      ♦ Cement Plants♦ Chemical Plants                                                      ♦ Steel & Iron Plants♦ Railway Stations                                                     ♦ Ports    2. PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.  3. Standard DimensionOD12MM, ID10.2MM, THICKNESS: 8MM, H4.5MMdifferent sizes for your selectionProductIDODThicknessLengthRDegreeStraight Tube7610615150-250//Straight Tube10014020305//Straight Tube15018517.5150-250//Straight Tube15218215150-250//Straight Tube20024020305// more

Pre-engineering alumina corner tile

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.Engineered linings product is a speciality We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage . Feature· Excellent corrosion resistance property· Easily handled size and weight· Excellent heat resistance property· Excellent impact resistance property· Fast and safe installation· Lower production and maintenance costAlumina Ceramic Advantages· Professional technical team to afford CAD designs· Professional installation team to afford install service· Well established process as per international standards· Accept the standard and pre-engineered tiles QMX type of ceramic tiles-Alumina plain Tile-Pipe tile-Radius tile-Curved tile-Weldable/weld-on tile- engineered tile  more

Custmized ceramic wear linings

Customized Ceramic Wear TilesQMX offers a full range of shapes and sized ceramic tiles for your severe wear lining applications. QMX can offer standard sized tiles (square and rectangular), hex tiles as well as custom shapes and sizes for your demanding application.QMX  offers a complete material portfolio for these ceramic wear tiles including; several grades of Aluminum Oxide 92%, 95%, 99%, Zirconia Toughened Alumina(ZTA), Zirconia, Reaction Bonded Silicon Carbide as well as Sintered Silicon Carbide for your most extreme corrosion, abrasive and wear environments.Please contact us and allow our application engineers the opportunity to work with your engineering team to recommend the right advanced ceramic materials for your toughest challenges. more

Anti wear ceramic interlocking liner

QMX wear and abrasion resistant linings reduce downtime and maintenance and are marketed throughout the world. These wear resistant linings serve a variety of processing equipment including hydraulic and pneumatic components and pipes handling large quantities of bulk materials. We offer wear solutions for iron and steel, mining, power, cement and other industries. We are your source for total custom piping solutions too! Complete planning, design, pricing, fabrication and installation. We know pipe! more

Abrasive Materials Wear-Resistant Alumina Ceramic Ball Mill Lining Brick

Alumina Lining Brick(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3)Chemical PropertyCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3(4) Standard Dimension150x100xH40-90MM(5)PackageDifferent package as to meet different customer’s requirements.Wooden Crates carton Plastic Pallet(6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder. more

Industrial ceramic products 92% Alumina tiles

Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms. 1. Standard tiles(alumina plain tiles)Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request. 2. Weld-on Tile Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding  3. Ceramic Mosaic Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. 4. Mosaic matsThe mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request. 5. Ceramic tubesCylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request. 6. ZTA ceramics The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C. 7. Customized elementsIt is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape. more

Hexagonal wear tile mats

QMX manufactures a full range of high-density, fine-grain, wear-resistant alumina ceramic hex mats (hexagonal tiles). Our  alumina ceramic is next to diamond in hardness, is 12 times more wear-resistant than carbon steel, and exhibits excellent corrosion resistance.Wear-resistant hex mats prevent erosion and abrasive wear in conveying and bulk material handling systems. Their flexible design allows for lining of intricate systems including fan blades, chutes, hoppers, and more.Order quantities may range from one box of ten mats up to container loads. Size RangeThickness Range: 3-25.4mmSize Range: 150x150, 250x250, 300x500, 500x500 mmTechnical SpecificationsCeramic Material:  92%, 95%,99%, ZTASurface Finish: White Dimensional Tolerance: ±1%Maximum Temperature Limit: 1,500° C more

Mosaic mats alumina ceramic linings pieces

Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. The mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 150x150, 300x500 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20 mm. Special sizes are on the Customer's request. Alumina content: 92%, 95% and 99%Packing: 25kg pp bag on pallet  more

Ceramic pulley lagging tiles

The rubber-ceramic lining of pulley is particularly suitable in cases where slippage and excessive wear make normal rubber lining ineffective. Alumina ceramics tiles allow to maintain the correct position of the belt, even in conditions of high humidity, heavy pollution and abrasive impact. Also, by varying the thickness of the ceramic elements and the total thickness of the lining, it is possible to compensate the difference in diameters of the pulleys  A. Rubber:1. Material: NR&BR2. Density: 1.15 g/sm3. Tensile strength: 24 MPa4. Shore hardness: 60±55. Elongation: 360%6. Wear lost: 85 mm37. Ageing coefficient: 0.87 (70C°x48 hours) B. Alumina ceramics:1. Material: Al2O3  92-95%2. Density: 3.6 g/cm3 3. Colour: wight4. Wear lost:<0.20cm35. Hardness: Mohs 9 more

Weldable ceramic wear tiles

QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Weld-On alumina ceramic tiles are typically used in high temperature applications and are available in most sizes to suit your application on an ex-stock basis.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Polyurethane structural parts

PU grinding mediaPolyurethane ball is zero pollution medium ball which purchased by part of the specific high-tech enterprise. Our company adopts the special processing technology to ensure the concentricity of the inner metal ball and outer polyurethane lining, greatly improved its service life, and safety character. Now it is widely used in the grinding and mixing of all kinds high grade materials.Our company can make various kinds of ceramic grinding media professional, is a high and new technology enterprise, has passed ISO9001 quality system certificate, can make high wear resistance and high strength aluminum zirconium silicate composite beads, and other production process, we has a patent for invention, production,received extensive recognition and application at home and abroad.Our product, include all kinds of grinding media(zirconia bead, alumina bead, zirconia silicate bead, ZTA bead) is mainly used in coating, paint, printing ink, ceramics, ink, electronic ceramics, titanium dioxide, pesticides, Kaolin, calcium carbonate, special chemical and other industries, zirconia bead, mainly used in Nano materials(such as lithium battery, barium sulfate, grinding ceramic ink, etc.)Specific Density 11.3kg/LTear Strength40-100KN/mShore A Hardness35-95Tensile Strength30-50MPaAkron abrasion<0.053(CM3/1.61km)Deformation<8%Working Temperature-25-80℃Insulation StrengthExcellentExpansion strength70KN/mGrease resistantExcellent more

Curved Pipe tile alumina lining

Curved pipe tile liner is a excellent wear-resistant material mainly pasted on the inner wall of pipeline or cyclone.It can reduce the wear and tear of the equipment and prolong its service life. According to different pipe curvature and length, we can customize different products for customers.Application:Curved pipe tile liner is mainly pasted on the inner wall of pipes, elbows and hydrocyclones in chemical, cement, mining industry etc.Properties:high hardnessimpact resistancecorrosion resistance  more

Abrasion-resistant ceramic linings in cyclones

QMX’s engineered ceramic solutions provide a complete range of ceramic wear resistant tiles (9.0 on the Mohs scale) that extend the wear life of your mineral processing equipment in the mining, mineral extraction and power generation industries.These ceramic tiles provide a hard wearing solution in the mining industry, with vibrating feeders, transfer chutes, cyclones, pipes and other traditional "high-wear areas". Engineered tiles are pressed with chamfered sides and then cut precisely while still in their green state, to the required shape. This ensures that gaps between the tiles are minimised and wear of the tiles is reduced as chipping is eliminated.Our Features & Benefits l Polishes to a smooth glassy surface – zero friction against minerals.l Provide the highest protection against abrasion and corrosion.l Easily installed, maintained and replaced. l Suitable for wet and dry processing applications.l Wear protection up to 400°C.Technical Data:CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

92% 95% AI2O3 Radius Alumina Tile lining

Alumina ceramic tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.QMX’s wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Wear Resistant Rubber Ceramic Panels

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.Type of CeramicsRubberSteel/Metal 92% AluminaNatural rubber Hardness 60A235A 95% Alumina 99% Alumina ZTA ZirconiaHex Tile mats Regular sizes:Panel Size300×300,250×250,500×500,600×600mmCeramic size19x19, 21x21, 40x40 Hex tile Alloy Steel Sizealloy steel plate with thickness ranging from 3 mm to 10 mmRubber ThicknessDepends upon the impact stress expected.Remarkmetal+rubber+ceramic / rubber+ceramicplain surface or spherical surface. The steel bolt also available upon requestsPacking:Wooden Crate   Ply-Wood Pallet  more

CERAMIC CLINDER FOR EXTREME WEAR PROTECTION

CERAMIC LINER FOR EXTREME WEAR PROTECTIONMineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its life cycle is maximized to minimize down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.Composite Ceramic Wear Liners are ideally suited for wear and corrosion protection with the inclusion of extremely high wear resistance ceramic tiles coupled with the impact and energy absorbing resistance of the rubber matrix. This combined effect significantly reduces wear, leakage and the risk of damage to the equipment but also significantly decreases environmental and safety issues for operators.Ultraming supply a range of custom made Composite Ceramic Wear Liners made only from Alumina tiles embedded within a premium grade, wear and impact resistant rubber. These products are designed to be bonded into equipment using the CN bonding layer for ultimate bond strength and can be easily installed in place of existing lining materials such as steel or rubber.Composite Ceramic Wear Liners can be supplied as standard pads, or cut panels to meet customer drawings and specifications, or can be custom engineered to ensure maximum suitability for your specific application.Ceramic Wear Panels can also be supplied with steel backing for mechanical fastening onto equipment for quicker and easier replacement.Ultraming Composite Ceramic Wear Liners last longer, requiring less change-outs, reducing downtime and increasing the productivity of your equipment. more

wear resistant steel-rubber-ceramic panel vulcanized ceramic plates

1. Detailed description:In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.QMX’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- StoragesS.No.MaterialAttributes Properties1Ceramic TilesMaterial92%, 95%, T95%,96%, ZTA2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break≥250%Shore Hardness45-65Adhesive between tile and rubber1.2-3.0 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquidSolid content20±3%Viscosity≥2.5 MpaPeel strength48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)3-75mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected. more

ceramic rubber hose

      Ceramic lined flexible rubber hoses  ceramic-lined flexible hoses are ideal for use in highly aggressive services where conventional rubber hose, expansion joints, or bellows connections require frequent replacement. QMX hoses may also be used to isolate mechanical vibration or to connect non-stationary equipment.Dry abrasion line of powder delivery(Sand, grid, powdered coal, grain, cement and other fine powder)For both delivery and suctionFeaturesAbrasion ResistanceComposite of aluminum ceramics and rubber with high elasticity and strength for inner material.Excellent abrasion resistance against dry abrasion.Inner Rubber LayerInner rubber is complied by composite of ceramic balls (diameter ø3 to ø10) or Hex ceramic tiles and binder rubber with strong adhesion.Ceramic lining is 12 times more wear-resistant than stainless steelImpact resistant - virtually impossible to destroy the ceramic segmentsFlexible - minimum bend radius is roughly 12 times the hose I.D.Corrosion-resistant - compatible with most chemicals found in slurriesWide variety of end-connectionsPurchase any continuous length up to 65 feetTechnical SpecificationsSize Range: 1" to 12" I.D.Pressure Rating: 150 psig.Temperature Range: -100° F to 250° FEnd-Connections: Flanged, plain, etc.Standard SpecificationWorking Pressure: 0.98MPa, Max. Length: 10mN.D.in.I.D.mmO.D.mmWeight  kg/m25125.4523.7322001/1/431.8584.2402001/1/238.1665.150250.8796.1622002/1/263.5937.475376.21058.51004101.613811.9125512716619.71506152.419224.4OD and weight data is not garanteed, and may be changed due to working pressure and service condition. more

High Alumina Ceramic Block lmpact cube

1. Detailed description:alumina cubesThe Ceramic Cube is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:l Alumina 92: most common wear product with great wear resistancel Alumina 95: increased wear performancel Alumina 96: premium alumina for best wear resistancel Zirconium toughened alumina(ZTA):  increased strength and impact resistance2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. Product Specification:- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.4. Ceramic wear lining tiles for a variety of applications:Processing equipment:l Pharmaceutical clean roomsl Food processing plantsl Grain handlingl Mineral processingl Cement manufacturingl Chemical processingl Large Cyclones:l Coal-fired power plantsl Steel Millsl Asphalt Plantsl Petrochemical plantsl Pulp and paper millsCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more
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