CERAMIC CLINDER FOR EXTREME WEAR PROTECTION

Product Overview

CERAMIC CLINDER FOR EXTREME WEAR PROTECTION


CERAMIC LINER FOR EXTREME WEAR PROTECTION

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its life cycle is maximized to minimize down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.


Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.


Composite Ceramic Wear Liners are ideally suited for wear and corrosion protection with the inclusion of extremely high wear resistance ceramic tiles coupled with the impact and energy absorbing resistance of the rubber matrix. This combined effect significantly reduces wear, leakage and the risk of damage to the equipment but also significantly decreases environmental and safety issues for operators.


Ultraming supply a range of custom made Composite Ceramic Wear Liners made only from Alumina tiles embedded within a premium grade, wear and impact resistant rubber. These products are designed to be bonded into equipment using the CN bonding layer for ultimate bond strength and can be easily installed in place of existing lining materials such as steel or rubber.


Composite Ceramic Wear Liners can be supplied as standard pads, or cut panels to meet customer drawings and specifications, or can be custom engineered to ensure maximum suitability for your specific application.


Ceramic Wear Panels can also be supplied with steel backing for mechanical fastening onto equipment for quicker and easier replacement.


Ultraming Composite Ceramic Wear Liners last longer, requiring less change-outs, reducing downtime and increasing the productivity of your equipment.



FIRSTAR CORPORATION

STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION

Established a global quality management and environmental management system.

Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.

ISO 9001 International Standard For Quality Management

Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.

ISO14001 Environmental Management System Certification

Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.

ISO 45001 Occupational Health and Safety Management System Certification

ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.

Applications

🏭

Cement Industry

Used in raw material mills and cement mills for efficient grinding of clinker and additives.

⛏️

Mining & Mineral Processing

Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.

Power Generation

Used in coal pulverizers and ash handling systems in thermal power plants.

🏗️

Building Materials

For grinding ceramic raw materials, pottery clay, and other construction materials.

💊

Pharmaceutical

Suitable for pharmaceutical ingredient grinding requiring contamination-free media.

🎨

Paints & Coatings

Used for pigment grinding and production of various coating materials.

Product Advantages

01

High Hardness & Wear Resistance

Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.

02

Cost-Effective Solution

Longer service life means fewer replacements and reduced downtime for your production lines.

03

Low Abrasion & Contamination

Minimal material wear ensures product purity and prevents contamination during grinding processes.

04

Precision Manufacturing

Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.

05

Custom Sizes Available

We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.

06

Global Shipping & Support

Fast worldwide shipping with professional technical support from our engineering team.

Package Our Factory Technology Equipment Professional Service Team

Interested in our products? Get a quote today.

Contact Us →