wear resistant steel-rubber-ceramic panel vulcanized ceramic plates
Product Overview
1. Detailed description:
In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
QMX’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | Material | 92%, 95%, T95%,96%, ZTA |
| 2 | Rubber | Component | natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
| Density | ~1.4g/cm3 | ||
| Tensile strength at break | ≥15Mpa | ||
| Elongation at break | ≥250% | ||
| Shore Hardness | 45-65 | ||
| Adhesive between tile and rubber | 1.2-3.0 Mpa | ||
| Adhesive between rubber and equipment | ≥3.5 Mpa | ||
| Thermal conductivity.(normal temperature) | 2w/m·k | ||
| Aging period | ≥15 Years | ||
| Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 | ||
| Thickness | 5-6mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% | ||
| Viscosity | ≥2.5 Mpa | ||
| Peel strength | 48h N/2.5cm≥120 | ||
| Compressive strength | ≥850 Mpa | ||
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface | |
| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION
Established a global quality management and environmental management system.
Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.
ISO 9001 International Standard For Quality Management
Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.
ISO14001 Environmental Management System Certification
Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.
ISO 45001 Occupational Health and Safety Management System Certification
ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.
Applications
Cement Industry
Used in raw material mills and cement mills for efficient grinding of clinker and additives.
Mining & Mineral Processing
Ideal for grinding ores, minerals, and metallurgical materials with high wear resistance.
Power Generation
Used in coal pulverizers and ash handling systems in thermal power plants.
Building Materials
For grinding ceramic raw materials, pottery clay, and other construction materials.
Pharmaceutical
Suitable for pharmaceutical ingredient grinding requiring contamination-free media.
Paints & Coatings
Used for pigment grinding and production of various coating materials.
Product Advantages
High Hardness & Wear Resistance
Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.
Cost-Effective Solution
Longer service life means fewer replacements and reduced downtime for your production lines.
Low Abrasion & Contamination
Minimal material wear ensures product purity and prevents contamination during grinding processes.
Precision Manufacturing
Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.
Custom Sizes Available
We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.
Global Shipping & Support
Fast worldwide shipping with professional technical support from our engineering team.
