Cold Bonded Wear Panels
QMX Wear Panel solutions are ideal for a wide variety of mining, mineral processing and material handling for protection against extreme wear.
Application
Typical application examples:
· Chutes
· Cyclones
· Launders
· Pipes and tanks
· Conveyor transfer points
· Screen beams, underpans and components
· Vibratory feeders
Key features and benefits
· 92% Aluminium oxide material.
· Rubber compound blended with CN polymers.
· Buffed CN bonding layer and buffed edges.
· Manageable size and weight. Strip width 250mm makes it easy to install.
· Fire resistant and antistatic (FRAS) rubber compound available.
· Low sulphur rubber.
· Ceramic tiles bonded to rubber on all sides (except top surface).
· Supplied in square panels 500mm x 500mm.
· Extreme wear resistance.
· Outstanding adhesion to ceramic tiles, rubber and metal.
· For optimum cold vulcanised adhesion.
· Can be used in above and below ground applications.
· Stable rubber hardness with age.
· Resists tile cracking and pull out.
· Easy to install.
Rubber,Ceramic&Steel Specification
S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | Material | 92%, 95%, T95%,99%, ZTA |
| 2 | Rubber | Component | Natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others |
Density | ~1.4g/cm3 | ||
Tensile strength at break | ≥10.6Mpa | ||
Elongation at break | ≥350% | ||
Shore Hardness | 45-65 | ||
Adhesive between tile and rubber | ≥3.8 Mpa | ||
Adhesive between rubber and equipment | ≥3.58Mpa | ||
Thermal conductivity.(normal temperature) | 2w/m·k | ||
Aging period | ≥15 Years | ||
Working temperature | -50ºC - 200ºC | ||
| 3 | Steel plate | Material | Q235A |
Density | 7.85g/cm3 | ||
Thickness | 3-10mm | ||
| 4 | Adhesive | Appearance | Brown glutinous liquid |
Solid content | 20±3% | ||
Viscosity | ≥2.5 Mpa | ||
Peel strength | 48h N/2.5cm≥120 | ||
Compressive strength | ≥850 Mpa | ||
Working temperature | -20ºC - 100ºC |
