ceramic lined cyclone
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Product Lines High performance wear-resistant products and systems for the Mining, and Mineral Processing Industries.
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Ceramic tubes and special-shaped parts

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3Notes: We can make alumina wear tile according to your requirement.FeaturesHigh hardnessRockwell hardness of high alumina ceramics is up to HRA80-90 which is second only to diamond and far exceeds wear-resistant steel stainlessExcellent wear resistanceThe wear resistance of high alumina ceramics is 266 times that of manganese steel and 171.5 times that of high chromium cast iron.According to our investigation & follow-up to the clients, the service life of equipment can be prolonged over 10 times under the same working conditions.Corrosion resistanceHigh alumina ceramics are inorganic oxides with extremely stable molecular structure and no electrochemical corrosion, thus they can resist erosion of acid, alkali, salt solutions and organic Solvents.ThermostabilityWorking temperature of high alumina ceramics can be as high as 1400℃.Good self-lubricityHigh alumina ceramics have the properties of self-lubricity and inadhesion, the roughness is only 1/6 that of steel pipes thus less flow Resistance.Light weightThe density of high alumina ceramics is about 3.6g/cm3, which is only half that of steel, thus easy for construction and installationWear solutions we provideThis is a complex process.Our engineers understand wear problems and specifysolutions to meet your operational environment. Material properties,tolerances, flatness,attachment methods, and material costs are all considered in a wear solution.Applications• Chutes/Hoppers• Classifier Cones• Cyclone Separators• Elbows• Fan Housing & Blades• Lined Piping• Nozzles• Wear PanelsMarkets• Coal-fired Power Generation• Abrasive Material Handling• Chemical Processing• Food Processing• Iron/Steel Manufacturing• Mineral Processing• Powder/Bulk Solids Conveying• Pulp & Paper Manufacturing• Pulverizing & Grinding more

Ceramic cyclone parts alumina spigot apex

Ceramic cyclone parts alumina spigot apexThe material cyclone suffered serious abrasion and impact when it separated the material particle, like coal, gold, iron and ext. because of high speed material conveying. It’s very easy to wear out to leak the material from cyclone and a suitable wear protection solution for material cyclone is very necessary.ULTRAMING used the ceramic liners lined into the inner wall of the cyclone to get the wear & impact protections. It has been turned out it’s a very good wear solution for material cyclones.Also, we can design different shape and thickness ceramic liners for the cyclones according to different working conditions. Custom cyclone can be made according to client’s drawing.Applications:1.Coal2.Mining3.Cement4.Chemical5.Steel more

92%Alumina Ceramic Sleeve for wear resistance

1. ApplicationAlumina ceramic cylinder bushing liner / lining tube / sleeve lining with high abrasion resistance are widely used for  serious abrasive environments, such as chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including ,but not limited to:  ♦ Coal Preparation Plants                                          ♦ Coal Fired Power Stations♦ Mineral Processing Plants                                      ♦ Cement Plants♦ Chemical Plants                                                      ♦ Steel & Iron Plants♦ Railway Stations                                                     ♦ Ports    2. PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.  3. Standard DimensionOD12MM, ID10.2MM, THICKNESS: 8MM, H4.5MMdifferent sizes for your selectionProductIDODThicknessLengthRDegreeStraight Tube7610615150-250//Straight Tube10014020305//Straight Tube15018517.5150-250//Straight Tube15218215150-250//Straight Tube20024020305// more

Pre-engineering alumina corner tile

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.Engineered linings product is a speciality We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage . Feature· Excellent corrosion resistance property· Easily handled size and weight· Excellent heat resistance property· Excellent impact resistance property· Fast and safe installation· Lower production and maintenance costAlumina Ceramic Advantages· Professional technical team to afford CAD designs· Professional installation team to afford install service· Well established process as per international standards· Accept the standard and pre-engineered tiles QMX type of ceramic tiles-Alumina plain Tile-Pipe tile-Radius tile-Curved tile-Weldable/weld-on tile- engineered tile  more

Custmized ceramic wear linings

Customized Ceramic Wear TilesQMX offers a full range of shapes and sized ceramic tiles for your severe wear lining applications. QMX can offer standard sized tiles (square and rectangular), hex tiles as well as custom shapes and sizes for your demanding application.QMX  offers a complete material portfolio for these ceramic wear tiles including; several grades of Aluminum Oxide 92%, 95%, 99%, Zirconia Toughened Alumina(ZTA), Zirconia, Reaction Bonded Silicon Carbide as well as Sintered Silicon Carbide for your most extreme corrosion, abrasive and wear environments.Please contact us and allow our application engineers the opportunity to work with your engineering team to recommend the right advanced ceramic materials for your toughest challenges. more

Anti wear ceramic interlocking liner

QMX wear and abrasion resistant linings reduce downtime and maintenance and are marketed throughout the world. These wear resistant linings serve a variety of processing equipment including hydraulic and pneumatic components and pipes handling large quantities of bulk materials. We offer wear solutions for iron and steel, mining, power, cement and other industries. We are your source for total custom piping solutions too! Complete planning, design, pricing, fabrication and installation. We know pipe! more
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